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Foam wing core cutting

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Don Reeves - 12 Feb 2004 15:37 GMT
Looking to build a foam cutter to cut a few wing cores.
Have looked on the web and find cutters that are bows. Is there a better way
than these?? Is the a cutter that is auto-matic?? one that is cheap that can
be pluged into a cad program to cut things??
Looking for plans or purchase. Looking for cost effectiveness.

Thanks in advance
Don
E - 12 Feb 2004 19:35 GMT
Bob Mellen of www.flyingfoam.com developed his own CAD/CAM foam cutter for
about $10,000 and his extensive knowledge of the automation industry. Good
luck on developing your own. For a few bucks, Bob will cut any wing core you
want. You decide which is cheaper.

Editorial
RCers are great people but this is the only hobby I know of with the
obsession for "cheap". Have priced a day of golf lately?
/Editorial

Earle

> Looking to build a foam cutter to cut a few wing cores.
> Have looked on the web and find cutters that are bows. Is there a better way
[quoted text clipped - 4 lines]
> Thanks in advance
> Don
Paul McIntosh - 12 Feb 2004 20:12 GMT
No luck involved!  Absolutely no reason to spend more than $1000 for a
top-notch foam cutter.  Me and several hundred others have designed and
built CNC foam cutters for under $300.  I have one in my garage that can
handle a block of foam 48 X24X16" and cut as many cores as you like.  The
software only costs about $50 and has all the features you could ever want.

Start here:  http://www.hobbycnc.com

There is a 684 member yahoo group devoted to CNC foam cutting:
http://groups.yahoo.com/group/CNCFoamcutters/

> Bob Mellen of www.flyingfoam.com developed his own CAD/CAM foam cutter for
> about $10,000 and his extensive knowledge of the automation industry. Good
[quoted text clipped - 18 lines]
> > Thanks in advance
> > Don
E - 13 Feb 2004 02:06 GMT
Thanks for the heads up on the site. I've looked into CNC a bit - there is a
great suplus place near me - C&H Surplus on Pasadena CA. All the Cal Techies
go there. http://aaaim.com/CandH/

Earle
> Start here:  http://www.hobbycnc.com
>
> There is a 684 member yahoo group devoted to CNC foam cutting:
> http://groups.yahoo.com/group/CNCFoamcutters/
>
> "E" <esl722@hotmail.com> wrote in message
Paul McIntosh - 13 Feb 2004 07:24 GMT
Great site with lots of toys!  A little on the expensive side for steppers,
though.  Check http://www.allelectronics.com

> Thanks for the heads up on the site. I've looked into CNC a bit - there is a
> great suplus place near me - C&H Surplus on Pasadena CA. All the Cal Techies
[quoted text clipped - 7 lines]
> >
> > "E" <esl722@hotmail.com> wrote in message
hweeler - 22 Apr 2009 18:11 GMT
Editorial
RCers are great people but this is the only hobby I know of with the
obsession for "cheap". Have priced a day of golf lately?
/Editorial

Earle

Exactly the reason CR High Performance Sailplanes got out of the
business. Customers were too damned nit-picky and cheap. CR developed
some fantastic models including the 3m Raider to the 12oz Climax
handlaunch.

EJ

Signature

hweeler

T.L. Davis - 23 Apr 2009 01:56 GMT
>Editorial
>RCers are great people but this is the only hobby I know of with the
[quoted text clipped - 9 lines]
>
>EJ

"Fair and Balanced" Reply

You guys need to do a search on SPADs.  You don't have to spend a ton
of money on RC just to fly.  Of course, you Can, if you really Want
to...

Frankly, I'd rather re-use foam packing and political signs for
something more constructive than shell out big bucks for an ARF.
Though I must admit, I bought two Strykers before finding out
replacement fuselages were only $20.  

Must not have been <that> " High Performance" if the RC High Rollers
wouldn't buy 'em.  BTW, there's a recession on --- and unlike the High
Rollers, I never saw the point of golf outside of getting the high
dollar SUVs off the road so the rest of us can drive.

TL
Tim Wescott - 23 Apr 2009 02:02 GMT
> Editorial
> RCers are great people but this is the only hobby I know of with the
[quoted text clipped - 9 lines]
>
> EJ

Try amateur radio.  At least (most) RC'ers don't try to build their
receivers out of hairpins and bottle caps.

Besides, being a tightwad is a good excuse to build from scratch.

Signature

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Do you need to implement control loops in software?
"Applied Control Theory for Embedded Systems" was written for you.
See details at http://www.wescottdesign.com/actfes/actfes.html

Bob - 07 May 2009 22:03 GMT
If you only need to cut a few cores search for foam cutting videos
where the cutting is done with a hand bow.   Honestly it is not rocket
science and you do not need more than an auto batter charger and a bow
made from a 36" dowel rod or wooden ruler strung with .012 or .015
control line flying wire.    Check out the short sample of a foam
cutting video that my son sells that is on youtube.   Just type
"foamwingcutting" all as one word in the youtube search box.
Bob
Paul McIntosh - 12 Feb 2004 20:14 GMT
Don,

If you just want to cut a few cores, it will be lot cheaper to have them cut
for you.  A good hobby level CNC cutter can be built for around $300 if you
are a good scrounger and mechanically inclined.  There are also complete
kits available for under $1000.

Start here:  http://www.hobbycnc.com
http://groups.yahoo.com/group/CNCFoamcutters/
> Looking to build a foam cutter to cut a few wing cores.
> Have looked on the web and find cutters that are bows. Is there a better way
[quoted text clipped - 4 lines]
> Thanks in advance
> Don
 
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