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end-to-end soldering of KAN1050s

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Michal - 01 Apr 2004 06:42 GMT
I want to end-to-end solder KAN1050 Nimhs. I know that such soldering
works well for sub-C cells, but I'm wondering if anybody had success
doing it on these cells. I want to make the pack as light as possible
and better fitting in my sailplane. So, is it doable?

Thanks,

Michal
Bob Adkins - 01 Apr 2004 17:11 GMT
>I want to end-to-end solder KAN1050 Nimhs. I know that such soldering
>works well for sub-C cells, but I'm wondering if anybody had success
>doing it on these cells. I want to make the pack as light as possible
>and better fitting in my sailplane. So, is it doable?

I don't see why it wouldn't work. Just be very careful about excessive
heating of the cells. It may be a good idea to test voltage and capacity of
the pack before and after soldering.

Bob

Remove "kins" from address to reply.
Stan Rose - 01 Apr 2004 20:03 GMT
Yes - of course it is - take your time and don't use too big a solderin
iron and transmit too much heat, Something in the region of a 40 Watt
iron should be fine

-
Stan Ros
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Michal - 02 Apr 2004 06:10 GMT
> Yes - of course it is - take your time and don't use too big a soldering
> iron and transmit too much heat, Something in the region of a 40 Watt
> iron should be fine.

How many charges have you had on your end-to-end KANs so far? Do they
seem to hold up any worse because of it?

thanks,

Michal

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Wan - 02 Apr 2004 07:30 GMT
> I want to end-to-end solder KAN1050 Nimhs. I know that such soldering
> works well for sub-C cells, but I'm wondering if anybody had success
[quoted text clipped - 4 lines]
>
> Michal

Michal,

You can have your sub C cells end soldered by a professional battery
shop for about $5 for packs of 10 cells if you provide the connectors.
(That's what it costs here. It's a good deal) You may not be using 10
cells,
but the cost may be the same. It's also a good idea to provide your
own special wires. The shop will provide the shrink wrap and capping
the ends of the pack.

Or if you have a lot of packs to do, for an investment in a 30 watt
hammer head soldering iron for about 15 bucks. Your LHS should have
one of those. Once you made the first pack, you'll find it quite easy
to do.

Make a V trough to hold the cells in place.The trough may be  made of
balsa as I did. Make sure the trough is about 2 inches longer than the
cells when arranged in series. This will permit the hammer head iron
to get in between the cells to be soldered.

Then it's a matter of tinning the + and - ends and shoving them
together before they cool. Do it quickly so the cells are not damaged
by heat.

Wishing you success,
Wan
Wan - 02 Apr 2004 21:06 GMT
> I want to end-to-end solder KAN1050 Nimhs. I know that such soldering
> works well for sub-C cells, but I'm wondering if anybody had success
[quoted text clipped - 4 lines]
>
> Michal

Strangest thing. I had tried to post a response to Michal twice, each
time waited 13 - 14 hours and that post had not appeared. So here it
is again, but I wondered if anyone else had any experience like this?
Below, and for the third time. Is there a web person in charge so this
may be explained?

Michal,

You can have your sub C cells end soldered by a professional battery
shop for about $5 for packs of 10 cells if you provide the connectors.
(That's what it costs here. It's a good deal) You may not be using 10
cells,
but the cost may be the same. It's also a good idea to provide your
own special wires. The shop will provide the shrink wrap and capping
the ends of the pack.

Or if you have a lot of packs to do, for an investment in a 30 watt
hammer head soldering iron for about 15 bucks. Your LHS should have
one of those. Once you made the first pack, you'll find it quite easy
to do.

Make a V trough to hold the cells in place.The trough may be  made of
balsa as I did. Make sure the trough is about 2 inches longer than the
cells when arranged in series. This will permit the hammer head iron
to get in between the cells to be soldered.

Then it's a matter of tinning the + and - ends and shoving them
together before they cool. Do it quickly so the cells are not damaged
by heat.

Wishing you success,
Wan
Will Hicks - 02 Apr 2004 22:52 GMT
You had an answer posted at 1:30am this morning.

Will

http://www.willstech.com
http://snurl.com/2mn  - Our eBay Stuff

> > I want to end-to-end solder KAN1050 Nimhs. I know that such soldering
> > works well for sub-C cells, but I'm wondering if anybody had success
[quoted text clipped - 37 lines]
> Wishing you success,
> Wan
Dave Thompson - 02 Apr 2004 22:54 GMT
> Strangest thing. I had tried to post a response to Michal twice, each
> time waited 13 - 14 hours and that post had not appeared. So here it
[quoted text clipped - 3 lines]
>
> Michal,

You need to look to your ISP and whomever they or you use for USENET
posting.  I notice the above was posted via Google.  Check with them if you
have a continuing problem.  There is no central USENET authority.

--
Dave Thompson
 
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