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Model Forum / Radio Controlled / Air Models / May 2004



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Aero bird challenger wing breakage........... Help

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Cade - 12 May 2004 00:32 GMT
I have been flying the ABC for a while now and have had this problem 3
times now
2 on brand new wings with no... let me say that again NO damage to
them at all.
It seems that while doing an extreme nose dive and then pulling up
into a loop or what ever this plane continues into the ground with a
wing buckle. What is the best way to remedy this situation (weak wing)
?

I thought that by wraping the wing in monocoat might help??

or that strapping a piece of spruce to the bottom side might help?

Help..... this airplane is fun with the exception of this little fo pa

Cade
James Calivar - 12 May 2004 01:23 GMT
> I have been flying the ABC for a while now and have had this problem 3
> times now
[quoted text clipped - 12 lines]
>
> Cade

Take a look in the forums on rcgroups.com - there is a 450+ post long thread on
the ABC and how to fix it when you hit the ground.

As I recall, this is a common problem with high-g turns.

James
C W - 12 May 2004 11:02 GMT
I have a Fireball Commnder - the wing seems to be a foam core with
a harder plastic surface layer. I tried all sorts of adhesives
including epoxy and and aliphatic resin - they debonded quite
easily. I normally don't use standard type cyano because it can
melt foam...... but I tried a test patch and it worked fine - ie
the outer skin did not dissolve. (Odourless cyano might be OK as
well).

Then get some very light ply - it the range 1/64 to 1/32 inch and
stick it on to the underside of the wing. Not easy but it has
worked for me. Otherwise let in a carbon fibre or spuce spar. Just
be sure to try a test adhesive patch to check everthing bonds (or
does not dissolve !) OK before doing the whole repair.

CW

>> I have been flying the ABC for a while now and have had this problem 3
>> times now
[quoted text clipped - 19 lines]
>
>James
Dan Thomas - 12 May 2004 20:59 GMT
> I have a Fireball Commnder - the wing seems to be a foam core with
> a harder plastic surface layer. I tried all sorts of adhesives
[quoted text clipped - 11 lines]
>
> CW

    Spar failures often start in the top cap. It's in compression in
positive G loading, and like most materials other than concrete or
brick, wood is stronger in tension than compression. The top strip
will buckle, and then the rest of the spar fails. In full-scale
aircraft the spar's top cap is usually heavier than the bottom, unless
the aircraft is designed for the same negative G loading as it is for
positive.
    Foam wings would act somewhat differently and might be more
resistant to compression loading in the top surface.

> >> Help..... this airplane is fun with the exception of this little fo pa
> >>
> >> Cade
 Pronounciation: fo pa
 Spelling: faux pas

  Dan
C W - 13 May 2004 10:04 GMT
The cracks in my wing were on the underside, with no evident
damage on the upper surface skin. Therfore I surmised a tension
crack on the bottom, and the foam skin apparently compressing and
recovering on the top.

CW

>> I have a Fireball Commnder - the wing seems to be a foam core with
>> a harder plastic surface layer. I tried all sorts of adhesives
[quoted text clipped - 29 lines]
>
>   Dan
Dan Thomas - 13 May 2004 18:26 GMT
> The cracks in my wing were on the underside, with no evident
> damage on the upper surface skin. Therfore I surmised a tension
> crack on the bottom, and the foam skin apparently compressing and
> recovering on the top.
>
> CW

   Reinforcing the bottom may help, but I would suggest finding some
way of reinforcing the top surface as well. When the top surface
compresses, the fulcrum point (against which the bottom is being put
into tension) is moving inward toward the center of the wing's
thickness, increasing the leverage forces on the bottom of th wing.
Stiffening the top surface keeps the fulcrum point at or near the top
surface and makes the wing much stronger.
   Since foam has no grain, its strength is limited anyway and maybe
you are just flying the airplane a bit too radically. There are, of
course, many kits and designs that have their weaknesses, and perhaps
yours is one of them and a bit of strengthening would improve it.
    Some guys use a bit of fiberglass packaging tape along the bottom
of the wing to increase its tensile strength.

   dan


> >> I have a Fireball Commnder - the wing seems to be a foam core with
> >> a harder plastic surface layer. I tried all sorts of adhesives
[quoted text clipped - 29 lines]
> >
> >   Dan
 
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