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RE: Pushrod soldering

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David AMA40795 / KC5UH - 13 May 2004 03:18 GMT
Taken from " Welding Principles and Applications 3rd Edition by Larry
Jeffus" Chapter 28 on page 632......

"Soldering and brazing are both classified by the American Welding
Society as 'liquid-solid phase bonding processes'."  The rest of the
para basically says " the base parts are NOT melted as they are in
welding".

Next paragraph says.....

"Soldering and brazing differ only in that soldering takes place at a
temperature below 840 deg F ( 450 deg C ) and brazing occurs at a
temperature above 840 deg F ( 450 deg C ).

This is the textbook that I used with the 1 semester 'Basic Welding'
class I took at the local Jr. college.

Sooooo, I'll stand by my statement " Steel cannot be soldered".

Asbestos suit donned so I'm ready <GGGG>

David
Fred McClellan - 13 May 2004 04:29 GMT
>This is the textbook that I used with the 1 semester 'Basic Welding'
>class I took at the local Jr. college.
>
>Sooooo, I'll stand by my statement " Steel cannot be soldered".

Your text is quite correct.

Alas, you don't understand what the text states.

Soldering is indeed a liquid-solid process, and the base materials are
indeed not melted as in welding.

Be a good boy and cite the section of your text where it says "Steel
cannot be soldered".  G'head, we'll wait while you re-read the entire
text to no avail.

How many pictures of soldered steel joints do you need to see before
you understand why you got a "D" in that welding course ?
Cheers,
Fred McClellan
The House Of Balsa Dust
home.mindspring.com/~the-plumber
Paul McIntosh - 13 May 2004 07:54 GMT
Did you pass that class?  I have two semesters of welding in college as well
as 15 years certification in NASA soldering.  Steel CAN easily be soldered.

--
Paul McIntosh
http://www.rc-bearings.com
> Taken from " Welding Principles and Applications 3rd Edition by Larry
> Jeffus" Chapter 28 on page 632......
[quoted text clipped - 18 lines]
>
> David
Paul McIntosh - 13 May 2004 07:57 GMT
David,

Why not take a look at this manufacturer's web site and count how many times
steel and soldering are used together?

http://www.jwharris.com/welref/faq/

--
Paul McIntosh
http://www.rc-bearings.com
> Taken from " Welding Principles and Applications 3rd Edition by Larry
> Jeffus" Chapter 28 on page 632......
[quoted text clipped - 18 lines]
>
> David
Martin X. Moleski, SJ - 13 May 2004 14:21 GMT
> ... Sooooo, I'll stand by my statement " Steel cannot be soldered".

Your table of temperatures that differentiate between soldering and
brazing does not support your conclusion.

All it says is that steel is not usable as a solder, not that it
cannot be soldered.

From a train site:

"If you are soldering steel rails, you should make some provision to
be able to clean your rails with really clean hot water after
soldering. The fluxes that work best with steel are somewhat corrosive
and will cause your rail to rust over time unless it is rinsed off.

"I have soldered Gargraves stainless steel rail using this method to
attach wiring to it. Stainless requires an extreme amount of heat for
any amount of success so unless you have all day to play and a lot of
patience, don't attempt it. I did not enjoy doing it and would not
have tried it if my tracks had been removable."

http://www.trainweb.org/csg/soldering_tips.html

From a jeweler:

"Paste flux, sold by trade names such as Handy Flux© or Grifflux #1©,
is a white, water-based compound containing borax and boric acid. Like
liquid flux, paste flux can be used on gold, silver, copper, brass,
and bronze. It can also be used on steel, although there are fluxes
manufactured specifically for use when soldering steel with silver
solder."

http://www.lapidaryjournal.com/tech/499tech.cfm

Ah--a manufacturer's site:

"Some applications for Johnson’s Soldering Fluid are for soldering
steel, copper, brass, iron, tinplate, terne metal, zinc
coated steel, pewter, cast iron, and others."

http://www.johnsonmfg.com/temp/techbuls/tbjsf2X.pdf

Rings to use when brazing or soldering steel parts:
http://www.docsblocks.com/category_maker/parts/braze_supplies.asp

Picture 210: Silver soldering steel thread to nickel silver for door
handle on a tiny, hand-made model of a 1931 Bently (awesome!):

http://homepage.mac.com/gawingrove/Bentley-Build/PhotoAlbum23.html

I'm gonna quit googling now and go read through the Bentley site.
Amazing modeler.
   
                    Marty
gyrocptr - 15 May 2004 15:13 GMT
Here's what the text means:
"'liquid-solid phase bonding processes'.":
means solder is in its liquid phase (melted) during the bonding process, and
the base material remains in its solid phase (unmelted).

"Soldering and brazing differ only in that soldering takes place at a
> temperature below 840 deg F ( 450 deg C ) and brazing occurs at a
> temperature above 840 deg F ( 450 deg C )." :
means solder material melts at temperature below 840 deg F; and brazing
material melts at temperature above 840 deg F.
Thus, the text does recognize that steel can be soldered and can be brazed.
I would hope so; people do it all the time.

> Taken from " Welding Principles and Applications 3rd Edition by Larry
> Jeffus" Chapter 28 on page 632......
[quoted text clipped - 18 lines]
>
> David
Malcolm Fisher - 15 May 2004 22:52 GMT
> Here's what the text means:
> "'liquid-solid phase bonding processes'.":
[quoted text clipped - 31 lines]
> >
> > David

The essentials for sodering are cleanliness and sufficient heat.

A suitable flux is also a good idea.

For stainless steel, a phosphoric acid based flux works better than the
usual hydrochloric acid "killed spirits" type. The flux in "resin core" is
virtually useless for soldering stainless steel components.

Malcolm
 
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