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Model Forum / Radio Controlled / Air Models / July 2004



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burnt out speed control when prop is blocked...

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Eduardo B. - 25 Jul 2004 05:55 GMT
My plane flipped over and the prop hit the ground staying a few
seconds locked with 1/2 throttle. When I finally releases the prop,
noticed the speed control had burnt out! Shouldnt the speed contls
come with any sort of protection to avoid?

thanks guys.

It was a Great planes c-5 nano spc, hoocked to a 600mah, 7.2V batt.
KayCee - 25 Jul 2004 07:19 GMT
The current has to go somewhere, and will pick on the 'weakest link'.
Therefore, "Speed Controller.. You ARE the Weakest Link....goodbye."

KayCee
Foamie Experimentation Engineer

> My plane flipped over and the prop hit the ground staying a few
> seconds locked with 1/2 throttle. When I finally releases the prop,
[quoted text clipped - 4 lines]
>
> It was a Great planes c-5 nano spc, hoocked to a 600mah, 7.2V batt.
Morris Lee - 25 Jul 2004 12:47 GMT
> The current has to go somewhere, and will pick on the 'weakest link'.
> Therefore, "Speed Controller.. You ARE the Weakest Link....goodbye."
[quoted text clipped - 10 lines]
> >
> > It was a Great planes c-5 nano spc, hoocked to a 600mah, 7.2V batt.

In the earlier days of electric flight, it was standard practice to put a
fuse in the circuit.  Its purpose was to blow in case the motor was stalled
in the event of a crash.  Does anybody still do this today?

Morris
Doug McLaren - 25 Jul 2004 16:11 GMT
| > > My plane flipped over and the prop hit the ground staying a few
| > > seconds locked with 1/2 throttle. When I finally releases the prop,
| > > noticed the speed control had burnt out! Shouldnt the speed contls
| > > come with any sort of protection to avoid?

Some might, but this protection would add to the weight and cost of a
speed control.

...
| In the earlier days of electric flight, it was standard practice to put a
| fuse in the circuit.  Its purpose was to blow in case the motor was stalled
| in the event of a crash.  Does anybody still do this today?

Yes, people still do this.  In fact, just about everybody should.

A fuse is almost always a good idea on any circuit where a lot of
current can flow.

Exactly where you should put it depends on a few things ...

In any plane, you can put one between the ESC and battery, and that's
often the safest place, but the danger is that if the fuse blows and
you have a BEC, your receiver just lost power and your plane is out of
control.  Of course, it's likely that your plane is on the ground when
this happens, but it's possible for your motor to sieze up in the air
too.  So for a brushed motor, the best place for the fuse is usually
between motor and ESC if you have a BEC, because if it does blow, you
can still land your plane.

For a brushless motor, you'd need at least two fuses between ESC and
motor -- one fuse on one wire would not be adequate.  And if your
motor has a sensor, don't put a fuse on that wire, but instead on two
or three of the three power lines.

But one fuse between battery and ESC would certainly work too.  In
that case, you need to weigh your situation and decide what to do.

Signature

Doug McLaren, dougmc@frenzy.com
He was as tall as a six-foot-three-inch tree.

mike tully - 27 Jul 2004 04:10 GMT
Kill the throttle if you are about to meet with the ground!  Works every time.
No additional weight, cost or complexity.  You can train yourself to do it, or
add parts to your plane and hope they actually work when you do something
stupid and preventable.  Fuses don't always burn through when you need them to
and sometimes do burn through when they shouldn't.  Pick an amp value too high
and the ESC will burn out anyway.  Pick a value too low and they will burn out
just when you need full power to get out of a bad situation.
Ash Wyllie - 25 Jul 2004 16:44 GMT
Morris Lee opined

>> The current has to go somewhere, and will pick on the 'weakest link'.
>> Therefore, "Speed Controller.. You ARE the Weakest Link....goodbye."
[quoted text clipped - 14 lines]
>fuse in the circuit.  Its purpose was to blow in case the motor was stalled
>in the event of a crash.  Does anybody still do this today?

For larger motors, yes. But when a model is under 16oz there is little room
for fuses and switches.

                        -ash
                        Cthulhu for President!
                        Why vote for a lesser evil?
The Natural Philosopher - 28 Jul 2004 19:20 GMT
> My plane flipped over and the prop hit the ground staying a few
> seconds locked with 1/2 throttle. When I finally releases the prop,
> noticed the speed control had burnt out! Shouldnt the speed contls
> come with any sort of protection to avoid?

Yes, if you don'=t mind the extra half ounce, the extra $10 and the
extra 5% power loss....

> thanks guys.
>
> It was a Great planes c-5 nano spc, hoocked to a 600mah, 7.2V batt.
Doug McLaren - 29 Jul 2004 07:35 GMT
| > My plane flipped over and the prop hit the ground staying a few
| > seconds locked with 1/2 throttle. When I finally releases the prop,
[quoted text clipped - 3 lines]
| Yes, if you don'=t mind the extra half ounce, the extra $10 and the
| extra 5% power loss....

You're exaggerating quite a bit here ...

It could be built into the ESC -- an extra chip that cuts the throttle
off if the ESC gets too hot or too much current goes through it.
There's a few ways they could do this that wouldn't increase the
resistance (i.e. reduce power) at all.  It would probably only require
a single chip, so the added weight would be much less than one gram,
let alone half an ounce.

I doubt it would add $10 to the cost to manufacture, but they might
jack up the price by $10 for the extra feature.

The other option is to add a fuse.  An automotive mini blade fuse
weighs about one gram (I just measured it) and the resistance added is
miniscule (I couldn't even measure it when I tried.)  The cost was
about 40 cents if I remember right.

Somebody else suggested just cutting power when your prop is about to
hit the ground -- which is a good idea, electric or glow.  But it's
not the complete answer.  First, you can just plain forget.  And if
your plane starts getting hit with interference and crashes, the motor
may try and start up without you even moving the stick.  Or if you
forget to turn off your plane before the transmitter, it might start
up as soon as you turn off the transmitter.  And I had an ESC catch
fire for some unknown reason right after hand launch -- obviously a
fuse wouldn't have stopped whatever the problem was, but it might have
saved the ESC well enough for me to figure out what the hell went
wrong.  Instead, I got to send a melted hunk of ESC to Astroflight and
they replaced it for $60 or so.  That, and it messed up my plane
somewhat.

If you ask me, park fliers and ESCs should come from the factory with
a fuse already installed inline with the motor or battery.  Something
large -- like for a 10 amp ESC, a 20 amp fuse, so there's no danger of
it blowing during normal use.

If somebody wants to remove/bypass the fuse, they certainly can, but
they should know the risks first.

| > It was a Great planes c-5 nano spc, hoocked to a 600mah, 7.2V batt.

Signature

Doug McLaren, dougmc@frenzy.com
Geek used to be a four letter word. Now it's a six-figure one.

Eduardo B. - 30 Jul 2004 18:02 GMT
thanks for the replies. I think I have to put in mind that throttle
needs to be cut off. In gas, when the prop hits the floor it stops the
engine right away and you never have to bother with it. I was taxing
when it flipped over, wasnt flying, thus I didnt cut the throttle. Now
I learned my lesson.

Thanks and have a good time
Electric rocks!!!!!! so quiet, so clean....and yes, underpowered... so
what? :-)
Doug McLaren - 30 Jul 2004 18:29 GMT
| Thanks and have a good time
| Electric rocks!!!!!! so quiet, so clean....and yes, underpowered... so
| what? :-)

Not always underpowered.  You can certainly have an electric that will
go straight up and keep going straight up until it's out of sight.
It'll just cost a bit more -- and not always that much more.

Signature

Doug McLaren, dougmc@frenzy.com
You can tune a piano, but you can't tuna fish.
You can tune a filesystem, but you can't tuna fish.
-- from the tunefs(8) man page

Mark Miller - 31 Jul 2004 05:18 GMT
dougmc@frenzy.com (Doug McLaren) wrote in news:yzvOc.18589$Gk4.16490
@fe1.texas.rr.com:

>| Thanks and have a good time
>| Electric rocks!!!!!! so quiet, so clean....and yes, underpowered... so
[quoted text clipped - 3 lines]
> go straight up and keep going straight up until it's out of sight.
> It'll just cost a bit more -- and not always that much more.

My take is that the relative cost depends on the size.  At the small end,
electrics are actually cheaper than their glow equivalents, all things
considered.  Unfortunately, while big glow engines don't cost much more
than little glow engines (frex, an OS .65LA costs about twice as much as
a .10LA, with >6 times the power), this is NOT the case for electrics,
especially when you throw in the battery costs.  

To do a more-or-less fair comparison, I'm including the Motor, ESC, and
battery for the electric vs. the engine, tank, throttle servo, and
receiver battery. At the low end . . . you can have a lot of fun with a
$19 GWS RXC motor - I get about 4 oz thrust, and it's not difficult to
build a plane for it that's <6 oz ready to fly.  Throw in a $20 ESC and a
$25 2 cell LiPo for a total of $64 of stuff.  My geared 350 cost about
the same and probably has more thrust than my glow .061.  

For a glow, it's hard to get a decent throttled engine for under $40, and
you'd want some kind of small servo for the throttle - say at least $15
(I use metal-geared HS81s or equivalent, but they cost a bit more), and
$15 for the receiver pack and $3 for the tank, and you're up to $73.  
Now, it's hard for me to get too excited about a $9 savings, but - trust
me on this one - the electric motor will be MUCH easier to start.  And
it'll have fewer pieces to install (no tank, no fuel lines, no throttle
line!).  And less likely to cut just after takeoff.  And you won't have
to screw around with the #$&%$^ clunk tube being too stiff so that the
clunk doesn't actually clunk, and - ahem.  Okay, I may have some issues
with <.15 sized glow engines.  

On the high end, though . . . you can get a TT .61 for $100, throw in a
$10 throttle servo, $20 Rx pack, $5 tank and you're up to $135.  I doubt
that you can get anywhere near that kind of performance from an electric
system for under $300, and I suspect it'll be more than $400.  And I
*can* get excited by $200+.

So below .15, I fly electric.  At .25 and up, I fly glow.  In between, I
agonize and grumble and finally build something either bigger or smaller.

sheesh, when did I get so wordy?

Signature

"Be assured that a walk through the ocean of most souls would scarcely
get your feet wet."
 - Deteriorata

PCPhill - 31 Jul 2004 12:39 GMT
It tends to start evening out on the high side, NOT including the batteries.
The biggest AXI outrunner & controller prices out in the middle of 1.20 4
Strokes.  It's weird to see aircraft that big flying with just prop
noise....

PCPhill

And yes,  I know (believe me, I Know!)  the batteries cost more than the
motor.

"Mark Miller" <dasmillr@pacbell.net> wrote in message > My take is that the
relative cost depends on the size.  At the small end,
> electrics are actually cheaper than their glow equivalents, all things
> considered.  Unfortunately, while big glow engines don't cost much more
[quoted text clipped - 32 lines]
>
> sheesh, when did I get so wordy?
The Natural Philosopher - 31 Jul 2004 09:44 GMT
> thanks for the replies. I think I have to put in mind that throttle
> needs to be cut off. In gas, when the prop hits the floor it stops the
[quoted text clipped - 5 lines]
> Electric rocks!!!!!! so quiet, so clean....and yes, underpowered... so
> what? :-)

Mine aren't.

LIPO cells young man.
 
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