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Model Forum / Radio Controlled / Air Models / April 2006



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stripped muffler bolt

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Stanley Barthfarkle - 19 Apr 2006 16:55 GMT
Hi all,

I just purchased a used OS .46 SF on eBay last week, and it ran great for
the first 5 tankfuls or so, but one of the muffler bolts came loose
in-flight and the engine died from lack of tank backpressure. Put the bolt
back in, tightened both, and it happened again next flight. This time, I
noticed that about half the threads and some locking compound came off with
the bolt. Now it won't tighten at all, of course.

What are my options? Thanks.
Steve - 19 Apr 2006 17:22 GMT
Clean out the hole, tap it oversize and fit a fatter bolt.

> Hi all,
>
[quoted text clipped - 6 lines]
>
> What are my options? Thanks.
Stanley Barthfarkle - 19 Apr 2006 17:26 GMT
That was my first inclination, but the hole through the engine for the bolt
doesn't look like there's much room for error if i drill it out for a larger
bolt.

> Clean out the hole, tap it oversize and fit a fatter bolt.
>
[quoted text clipped - 10 lines]
>>
>> What are my options? Thanks.
Storm's Hamburgers - 19 Apr 2006 20:29 GMT
> That was my first inclination, but the hole through the engine for the
> bolt doesn't look like there's much room for error if i drill it out for a
> larger bolt.

I have TT49 pros and I tap the mufflers and drill out the engine to take
6-32. then I engrave 6-32 on the muffler. You could buy a Macs muffler.
mk
I just stripped a bolt-on engine muffler holes, dern that!(mvvs.91)
Ken Barnes - 21 Apr 2006 00:54 GMT
> I just purchased a used OS .46 SF on eBay last week,  (deleted) one of the
muffler bolts came loose
(deleted) I noticed that about half the threads and some locking compound
came off with
the bolt. (deleted) What are my options?<

Stanley,

It's easiest to just replace the muffler. You can either order a new one
from OS -or- order the replacement muffler for a Tower Hobbies 46. The
muffler is slightly larger, and slightly louder, than the stock OS muffler.
It is also less expensive (under $20.00), and your motor will make more
power with it, than with the stock muffler.

Ken
Geoff Sanders - 22 Apr 2006 05:31 GMT
You could helicoil it if there's enough material around the stripped
hole.  The repaired threads will be much stronger than the original one.

>  
Stanley Barthfarkle - 29 Apr 2006 16:42 GMT
> You could helicoil it if there's enough material around the stripped hole.
> The repaired threads will be much stronger than the original one.

Ended up buying longer screws and locknuts. Works great now. What's
"helicoil" ???
Mr Fixit - 29 Apr 2006 16:50 GMT
>> You could helicoil it if there's enough material around the stripped
>> hole. The repaired threads will be much stronger than the original one.
>
> Ended up buying longer screws and locknuts. Works great now. What's
> "helicoil" ???

http://www.paintain.co.uk/helicoil_kits/helicoil_usage.htm
this might be easier than trying to explain
High Plains Thumper - 29 Apr 2006 16:57 GMT
>>> You could helicoil it if there's enough material around
>>> the stripped hole. The repaired threads will be much
[quoted text clipped - 5 lines]
> http://www.paintain.co.uk/helicoil_kits/helicoil_usage.htm
> this might be easier than trying to explain

Helicoil works great for larger holes.  I think the original
post was regarding a carburetor screw, which are small
diameter (like 5 mm and smaller).  For smaller holes,
sometimes it is just better to retap and use a slightly larger
diameter bolt.  Making a deeper hole helps if the situation
permits without compromising function or strength.

I have also replaced a stripped out small metric threaded hole
by retapping and using a slightly larger SAE bolt.

Signature

HPT

Fubar of The HillPeople - 30 Apr 2006 02:25 GMT
You drill and tap the hole to a larger size. The helicoil is like a spring
that threads down into the larger drilled and tapped hole that brings it
back down to the original size. I have never done this to model engines but
it worked bitchin for the exhaust header studs on my '84 Toyota 22R engine.
Never came loose the whole time I had that truck.

>>> You could helicoil it if there's enough material around the stripped
>>> hole. The repaired threads will be much stronger than the original one.
[quoted text clipped - 4 lines]
> http://www.paintain.co.uk/helicoil_kits/helicoil_usage.htm
> this might be easier than trying to explain
 
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