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Finishing styrofoam

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BCRandy - 27 Oct 2006 14:27 GMT
I would like to experiment with styrofoam for wings and
airboat hulls.  I've made a hot wire for cutting - it's an
interesting process.  My question is about finishing.  Most
finishes attack the foam.  Are there any finishes I can use,
or is there a type of foam that is impervious to solvent
based finishes?  Any hints or references would be
appreciated.

Starting back in modeling after 40+ years,
Randy
Doc Ferguson - 27 Oct 2006 15:28 GMT
> I would like to experiment with styrofoam for wings and
> airboat hulls.  I've made a hot wire for cutting - it's an
[quoted text clipped - 6 lines]
> Starting back in modeling after 40+ years,
> Randy

The foamies can be covered with latex acrylics which are very
inexpensive.  Spraying with Krylon clear give a protective finish if
you clean up the plane right after using it.  My buddy uses it on his
foamy's and his are all electric and does not worry about fuel
attacking his finish.
He swears by Apple Barrell latex acrylics sold by Walmart for as little
as 80cents a bottle.
It can be thinned with alcohol and airbrushed.  Great for camoflage
techniques.   I only started to experiment with different finishes and
have asked some questions on the clear acrylics that can be sprayed
with airbrushes.
There is plenty of information out there and by simply asking you will
be many different replies depending upon Nitro or Electric.
Doc Ferguson
Poxy - 28 Oct 2006 04:46 GMT
> > I would like to experiment with styrofoam for wings and
> > airboat hulls.  I've made a hot wire for cutting - it's an
[quoted text clipped - 21 lines]
> be many different replies depending upon Nitro or Electric.
> Doc Ferguson

Another option is to apply light-weight glass cloth and paint down with a
water-based polyurethane.
Frank Schwartz - 31 Oct 2006 21:14 GMT
Many yearsago Midwest Models had some stuff they sold that was made
to put on raw styrofoam.  You brushed it on, let it dry, sanded it
lightly to smooth it and they you could put any paint on top of it. It
filled the small spaces in between the expanded beads  in the foam.
Worked great! Naturally, no longer available. Anybody know what it is?
It was probably some product they bought in bulk and repackaged...
Wish I still could get it.
Frank Schwartz
Joe Ellis - 31 Oct 2006 22:06 GMT
> Many yearsago Midwest Models had some stuff they sold that was made
> to put on raw styrofoam.  You brushed it on, let it dry, sanded it
[quoted text clipped - 4 lines]
> Wish I still could get it.
> Frank Schwartz

I'd bet you could do this with "lightweight spackling" from your local
hardware store. It's not usually that thin, but it's water based, and
I've certainly gotten it runny enough to brush (unintentionally!).

In fact, that's given me an idea for how to use it for some particular
model railroading applications...

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Ed Cregger - 31 Oct 2006 23:29 GMT
>> Many yearsago Midwest Models had some stuff they sold that was made
>> to put on raw styrofoam.  You brushed it on, let it dry, sanded it
[quoted text clipped - 11 lines]
> In fact, that's given me an idea for how to use it for some particular
> model railroading applications...

--------------------

A friend of mine finished a Midwest foam plane with the stuff that Frank is
referring to. This was in the late Seventies.

I was going to say too that it looked like the light weight spackling that
is available today.

Remember, it isn't what you put on that counts. It's how much you sand off.

Ed Cregger
earle - 02 Nov 2006 06:46 GMT
That was called Styromate, had its own thinner. I think I have a jar of it.
I think they stopped making it because, although it gave a good finish, I
think it made the styrofoam brittle.
Earle

> Many yearsago Midwest Models had some stuff they sold that was made
> to put on raw styrofoam.  You brushed it on, let it dry, sanded it
[quoted text clipped - 4 lines]
> Wish I still could get it.
> Frank Schwartz
Frank Schwartz - 01 Nov 2006 01:07 GMT
Gentlemen: It (the Midwest product) was definitely not spackling
compund.
It brushed on like some sort of paint and dried to a hard finish
that as said before, accepted any kind of paint.
Frank Schwartz
Ed Cregger - 01 Nov 2006 02:17 GMT
> Gentlemen: It (the Midwest product) was definitely not spackling
> compund.
> It brushed on like some sort of paint and dried to a hard finish
> that as said before, accepted any kind of paint.
> Frank Schwartz

--------

I agree with you Frank. But I think that some of the light weight spackling
compounds that are out today could be used as a substitute. Maybe mixing in
some easy to sand microballoons (phenolic) of some sort would help.

The old Midwest product was perfect for the job and may be tough to
duplicate, but it might be worth a try on some scrap pieces of foam.

While my friend's model did look good, it came out too heavy. I would have
just put some low heat plastic film covering on it and called it a day.

Remember the Byron foam kits that some folks used to fiberglass? I've
thought about using 1/2 fiberglass cloth and the water based polyurethane
that is out today. At least the water won't warp the foam. <G>

Ed Cregger
Storm's Hamilton - 01 Nov 2006 04:35 GMT
>> Gentlemen: It (the Midwest product) was definitely not spackling
>> compund.
[quoted text clipped - 20 lines]
>
> Ed Cregger

I am currently re-finishing some styrofoam floats with fiberglass and water
based polyU.  seems to be ok. Just have to get the guts to spray paint it
now.
mk
BCRandy - 01 Nov 2006 13:07 GMT
In the "old" days, I used to mix talcum powder with clear
dope to make a filler that worked very well.  I will be
giving  a talc mixed in water based polyurethane a try.  I
am also going to try using silk cloth in place of
fiberglass, since strength is not a major concern.  I'll let
you all know how it works out.

Randy

>>> Gentlemen: It (the Midwest product) was definitely not
>>> spackling
[quoted text clipped - 30 lines]
> have to get the guts to spray paint it now.
> mk
The Natural Philosopher - 01 Nov 2006 16:15 GMT
> In the "old" days, I used to mix talcum powder with clear
> dope to make a filler that worked very well.  I will be
> giving  a talc mixed in water based polyurethane a try.  I
> am also going to try using silk cloth in place of
> fiberglass, since strength is not a major concern.  I'll let
> you all know how it works out.

plain old spackle works well as a filler, and tissue (or brown paper, or
silk, or glass cloth) and WBPU (or acrylic) varnish makes a good surface
over all to take paint.

> Randy
>
[quoted text clipped - 31 lines]
>> have to get the guts to spray paint it now.
>> mk
 
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