problem: Got a Hyperion Yak55 ARF for my Bday. I cannibalized one of
my foamies for the electrics.. Got it all installed and discovered
the prop adapter for my E-Flite 400 outrunner is about 1/4" too short
to get the prop clear of the cowl.
Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
The local shops have been of no help.
Storm's Hamilton - 10 Nov 2006 22:57 GMT
Happy birthday.
I don't recall anything like that. You might want to figure some other
workaround.
My BD was the 9th(45) and I got a Formosa glider I can put my gear in and an
Evolution 1.0(I don't know why)
mk
> problem: Got a Hyperion Yak55 ARF for my Bday. I cannibalized one of
> my foamies for the electrics.. Got it all installed and discovered
[quoted text clipped - 3 lines]
> Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
> The local shops have been of no help.
The OTHER Kevin in San Diego - 11 Nov 2006 00:32 GMT
>Happy birthday.
>I don't recall anything like that. You might want to figure some other
>workaround.
>My BD was the 9th(45) and I got a Formosa glider I can put my gear in and an
>Evolution 1.0(I don't know why)
>mk
About 20 calls to various shops today and I've struck out...
I do some CAD stuff for work so I ran one up on Solidworks and am
gonna have the machine shop across the street run one up for me over
the weekend.. (They run 24/7 over there)
I wonder if there's any market for something like this...
DougSter - 11 Nov 2006 01:26 GMT
> problem: Got a Hyperion Yak55 ARF for my Bday. I cannibalized one of
> my foamies for the electrics.. Got it all installed and discovered
[quoted text clipped - 3 lines]
> Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
> The local shops have been of no help.
If your motor is mounted to the front of the firewall, maybe with an
"X" mount, simply add 1/4" spacers between the mount & firewall.
DougSter
The OTHER Kevin in San Diego - 11 Nov 2006 10:55 GMT
>If your motor is mounted to the front of the firewall, maybe with an
>"X" mount, simply add 1/4" spacers between the mount & firewall.
The motor mounts to the back of the "firewall" and doesn't use the "X"
mount in the stock setup.
The machine shop wanted almost $50 to make the adapter so I told 'em
never mind.
I ended up drilling a 1.125" hole into the center of the "firewall"
then glassing on a new piece of .125" ply with a 1" hole in it and
sliding the motor in from the rear and screwing up the "X" mount in
front of the whole mess. Took a couple hours to get it all worked out
and centered properly, but the problem is resolved. I got the motor
moved forward a hair over a quarter inch forward and that got the prop
to fit with about .0625" clearnace between the cowl and the back of
the prop.
I did look at a bunch of different 1/8" adapter, but the longest shaft
I could find was 1.25".. I needed something around 1.625" long..
In any case, thanks for the suggestions (especially the drill rod.. I
didn't even think of that...) and wish me luck on the maiden flight
tomorrow.
Storm's Hamilton - 11 Nov 2006 20:57 GMT
Good luck!
mk
>>If your motor is mounted to the front of the firewall, maybe with an
>>"X" mount, simply add 1/4" spacers between the mount & firewall.
[quoted text clipped - 20 lines]
> didn't even think of that...) and wish me luck on the maiden flight
> tomorrow.
zara - 12 Nov 2006 03:42 GMT
>>If your motor is mounted to the front of the firewall, maybe with an
>>"X" mount, simply add 1/4" spacers between the mount & firewall.
[quoted text clipped - 4 lines]
> The machine shop wanted almost $50 to make the adapter so I told 'em
> never mind.
FYI - 50 bucks was probably a gift. I own a machine shop, and I also know
what kind of part you wanted. One offs are very costly. Hunting up the
tooling and material, and setting up a couple of machines, runs into
substaintial time. I would only do that job for myself, if I had absoluty no
other choice. My response to your post, was solely for your education.
The OTHER Kevin in San Diego - 12 Nov 2006 17:59 GMT
>FYI - 50 bucks was probably a gift. I own a machine shop, and I also know
>what kind of part you wanted. One offs are very costly. Hunting up the
>tooling and material, and setting up a couple of machines, runs into
>substaintial time. I would only do that job for myself, if I had absoluty no
>other choice. My response to your post, was solely for your education.
Yeah, I know it was. The shop I asked to do it does a bit of work for
my shop once in a while. The owner of the machine shop loves me
(though I have NO idea why) so she said she'd get it knocked out
pretty quick. When she told me what she'd charge me, I politely said
thanks, but no thanks.
I asked another shop to machine up a couple prototype ATV hubs I'd
designed and they were going to run almost $2,000 for the pair since -
like you said - they were 1-off parts...
The Natural Philosopher - 12 Nov 2006 19:14 GMT
>> FYI - 50 bucks was probably a gift. I own a machine shop, and I also know
>> what kind of part you wanted. One offs are very costly. Hunting up the
[quoted text clipped - 11 lines]
> designed and they were going to run almost $2,000 for the pair since -
> like you said - they were 1-off parts...
OTOH get some hard steel shaft and carve it with a dremel.
Or a bench grinder. Yes, its that easy.
Abel Pranger - 11 Nov 2006 02:14 GMT
>problem: Got a Hyperion Yak55 ARF for my Bday. I cannibalized one of
>my foamies for the electrics.. Got it all installed and discovered
[quoted text clipped - 3 lines]
>Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
>The local shops have been of no help.
According to the Horizon website data on the E-Flite 400, shaft dia is
3.17 mm (1/8 inch). That might make your search easier and more
productive. IIRC, the prop adaptors supplied with the Wattage
(HobbyPeople) cobalt motors of similar size are 1/8 dia and quite
long, ~ 1 inch.
Abel
Geoff Sanders - 11 Nov 2006 03:28 GMT
Since that motor's shaft is held in with a set screw, and since it's
1/8" as has been mentioned, why not just get some 1/8" drill rod and
make yourself a longer shaft? To me that's the easy way out.
Geoff
Storm's Hamilton - 11 Nov 2006 03:38 GMT
What is drill rod? I have snapped a couple of shafts.
mk
> Since that motor's shaft is held in with a set screw, and since it's 1/8"
> as has been mentioned, why not just get some 1/8" drill rod and make
> yourself a longer shaft? To me that's the easy way out.
>
> Geoff
Tim Wescott - 11 Nov 2006 04:24 GMT
(top posting fixed)
>>Since that motor's shaft is held in with a set screw, and since it's 1/8"
>>as has been mentioned, why not just get some 1/8" drill rod and make
[quoted text clipped - 4 lines]
> > What is drill rod? I have snapped a couple of shafts.
> mk
It's rod to make drills out of, naturally enough.
Basically it's more or less precision ground steel (you buy what you
want). It comes unhardened so you can work it easily. You can either
get _really_ ambitious and harden it yourself, or you can just use it as
is and accept that the shaft will bend instead of breaking.
Look for it at Small Parts, Inc (www.smallparts.com) or McMaster-Carr
(www.mcmaster.com). Both of these places also have machine screws by
the 100, at good prices, and potentially of much higher quality than
you'd get at the LHS.

Signature
Tim Wescott
Wescott Design Services
http://www.wescottdesign.com
Posting from Google? See http://cfaj.freeshell.org/google/
"Applied Control Theory for Embedded Systems" came out in April.
See details at http://www.wescottdesign.com/actfes/actfes.html
The Natural Philosopher - 11 Nov 2006 08:35 GMT
> (top posting fixed)
>>
[quoted text clipped - 18 lines]
> the 100, at good prices, and potentially of much higher quality than
> you'd get at the LHS.
3.17 mmm shafting is available from people who stock parts to make
motors..as well.
Can't remember who of hand...
Tim Wescott - 11 Nov 2006 21:58 GMT
>> (top posting fixed)
>>
[quoted text clipped - 23 lines]
>
> Can't remember who of hand...
Come to think of it (I'm slow today), McMaster (and possibly also Small
Parts, although I didn't check) also has shafts of varying hardness.
"Shaft" will get you precision-ground, hardened rods, "drill rod" will
get you unhardened (but easily hardened) rods.
I'd go for shafts, now that I'm on the right wavelength.

Signature
Tim Wescott
Wescott Design Services
http://www.wescottdesign.com
Posting from Google? See http://cfaj.freeshell.org/google/
"Applied Control Theory for Embedded Systems" came out in April.
See details at http://www.wescottdesign.com/actfes/actfes.html
zara - 12 Nov 2006 03:46 GMT
> What is drill rod? I have snapped a couple of shafts.
> mk
You might want to get some "dowel pins". They come in precision sizes and
are hardened. "Core pins" are another option.
>> Since that motor's shaft is held in with a set screw, and since it's 1/8"
>> as has been mentioned, why not just get some 1/8" drill rod and make
>> yourself a longer shaft? To me that's the easy way out.
>>
>> Geoff
Random Excess - 11 Nov 2006 15:54 GMT
Try looking at supplies for a different hobby:
www.nwsl.com
They have lotta drive train parts for model train motors and drive
systems, maybe some things you can use.
Tejas Pedro
Bill Fulmer - 11 Nov 2006 23:38 GMT
"TOKiSD"....
If drill rod is made of unobtanium in your area, just get out the Dremel a
make a new shaft of 1/8" music wire or "piano" wire as it is also called.
Just be sure to grind "flats" for the retaining grubscrews....
Bill
http://www.customcutgrafix.com/
> problem: Got a Hyperion Yak55 ARF for my Bday. I cannibalized one of
> my foamies for the electrics.. Got it all installed and discovered
[quoted text clipped - 3 lines]
> Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
> The local shops have been of no help.
markzoom@digiverse.net - 12 Nov 2006 21:07 GMT
> problem: Got a Hyperion Yak55 ARF for my Bday. I cannibalized one of
> my foamies for the electrics.. Got it all installed and discovered
[quoted text clipped - 3 lines]
> Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
> The local shops have been of no help.
So move the motor forewards.
Jim Slaughter - 12 Nov 2006 21:31 GMT
Put a 1/4" ply plate between the motor and firewall!
> problem: Got a Hyperion Yak55 ARF for my Bday. I cannibalized one of
> my foamies for the electrics.. Got it all installed and discovered
[quoted text clipped - 3 lines]
> Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
> The local shops have been of no help.
funfly3 - 12 Nov 2006 22:25 GMT
> Put a 1/4" ply plate between the motor and firewall!
>
[quoted text clipped - 5 lines]
>> Anyone know where I can find a long(er) prop adapter for a 3mm shaft??
>> The local shops have been of no help.
and move the motor back 1/4" it mounts to the back of the firewall
quote > The motor mounts to the back of the "firewall" and doesn't use
the "X"
> mount in the stock setup
do try and keep up