I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my first
4 stroke, so I have thoroughly read and re-read Magnum's instruction manual.
Good and comprehensive break-in instructions that I will follow. But there
is no mention of maintenance instructions especially on valve adjustments.
I thought that this was critical for 4 strokes. What gives?
daytripper - 14 Jan 2007 00:53 GMT
>I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my first
>4 stroke, so I have thoroughly read and re-read Magnum's instruction manual.
>Good and comprehensive break-in instructions that I will follow. But there
>is no mention of maintenance instructions especially on valve adjustments.
>I thought that this was critical for 4 strokes. What gives?
Good question. Proper valve train lash is certainly important - lack of lash
will invariably impact performance and valve/valve seat longevity.
Seems to me all of my OS 91FS's came with valve train adjuster wrenches and
the target lash value was stated in the instruction sheets.
/daytripper
Robert Reynolds - 14 Jan 2007 02:08 GMT
>> I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my first
>> 4 stroke, so I have thoroughly read and re-read Magnum's instruction manual.
[quoted text clipped - 9 lines]
>
> /daytripper
Don't they supply a feeler gage thicker than the specified clearance, or
was that Saito?
daytripper - 14 Jan 2007 02:30 GMT
>>> I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my first
>>> 4 stroke, so I have thoroughly read and re-read Magnum's instruction manual.
[quoted text clipped - 12 lines]
>Don't they supply a feeler gage thicker than the specified clearance, or
>was that Saito?
They may have, but I can only remember the two wrenches, and a vague
recollection of an Allen key as well. I also seem to remember they stopped
including those tools in later kits...
/daytripper
Vance Howard - 14 Jan 2007 03:31 GMT
>> Don't they supply a feeler gage thicker than the specified clearance, or
>> was that Saito?
[quoted text clipped - 4 lines]
>
> /daytripper
OS now makes you buy the valve adjusting tool separately. The kit comes
with a wrench, an allen key and two feeler gages. the feeler gages are
.1 mm and .04 mm.
daytripper - 14 Jan 2007 03:52 GMT
>>> Don't they supply a feeler gage thicker than the specified clearance, or
>>> was that Saito?
[quoted text clipped - 8 lines]
>with a wrench, an allen key and two feeler gages. the feeler gages are
>.1 mm and .04 mm.
Ah - you're right, it was two feelers, not two wrenches. I remember all the
bits now - and that each small bit was individually wrapped in plastic film as
well...
Cheers
/daytripper
Marlowe - 14 Jan 2007 00:54 GMT
I did a bit of surfing and found the info from Magnum at
http://rcsource.hobbypeople.net/faqs/4s-break.htm Somehow all of this was
not included in my instructions. Are they cutting cost?
> I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my
> first 4 stroke, so I have thoroughly read and re-read Magnum's instruction
> manual. Good and comprehensive break-in instructions that I will follow.
> But there is no mention of maintenance instructions especially on valve
> adjustments. I thought that this was critical for 4 strokes. What gives?
Ed Paasch - 14 Jan 2007 07:44 GMT
Thanks for the link, Marlowe. I have a Magnum .52 4-stroke and a .70
4-stroke on order from my LHS. It's surprising how different Magnum's
break-in instructions are compared to Saito's.
>I did a bit of surfing and found the info from Magnum at
>http://rcsource.hobbypeople.net/faqs/4s-break.htm Somehow all of this was
[quoted text clipped - 6 lines]
>> especially on valve adjustments. I thought that this was critical for 4
>> strokes. What gives?
Lyman Slack - 14 Jan 2007 13:30 GMT
Marlowe --
I have an article titled "The Care & Feeding of Four-Strokes" at my Web
Site; you might find some of the information useful.
http://www.lymanslack.com/Articles&Archives/FourStroke.html
Cheers -- \_________Lyman Slack________/
\_______Flying Gators R/C___/
\_____AMA 6430 LM____ /
\___Gainesville FL_____/
Visit my Web Site at www.LymanSlack.com
> I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my
> first 4 stroke, so I have thoroughly read and re-read Magnum's instruction
> manual. Good and comprehensive break-in instructions that I will follow.
> But there is no mention of maintenance instructions especially on valve
> adjustments. I thought that this was critical for 4 strokes. What gives?
Marlowe - 14 Jan 2007 16:30 GMT
Good info, thanks.
The reason I was asking about valve adjusting is that I was under the
impression that 4 stroke engines were high maintenance, mostly due to the
valve adjusting. However before my Magnum arrived, in our club we have an
old hand at 4 strokes and he assured me that he only adjusts the valves on
his many 4 strokes about once a year. He does give them a thorough lube job
with after run oil after every flying session. I cannot wait to fire it up!
> Marlowe --
>
[quoted text clipped - 14 lines]
>> especially on valve adjustments. I thought that this was critical for 4
>> strokes. What gives?
The Raven - 15 Jan 2007 10:00 GMT
> I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my
> first 4 stroke, so I have thoroughly read and re-read Magnum's instruction
> manual. Good and comprehensive break-in instructions that I will follow.
> But there is no mention of maintenance instructions especially on valve
> adjustments. I thought that this was critical for 4 strokes. What gives?
It is there in the instructions or, search for the US Magnum dealer who has
downloadable instructions which include the valve lash settings. 0.02 -
0.04mm I think is the common setting for most Magnum 4 strokes.

Signature
The Raven
http://www.80snostalgia.com/downloads/batfink/sounds/wings.mp3
Marlowe - 15 Jan 2007 22:28 GMT
Thanks for the suggestion, I found this resource too:
http://rcsource.hobbypeople.net/faqs/4s-break.htm
>> I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my
>> first 4 stroke, so I have thoroughly read and re-read Magnum's
[quoted text clipped - 6 lines]
> has downloadable instructions which include the valve lash settings.
> 0.02 - 0.04mm I think is the common setting for most Magnum 4 strokes.
The Raven - 16 Jan 2007 08:01 GMT
> Thanks for the suggestion, I found this resource too:
> http://rcsource.hobbypeople.net/faqs/4s-break.htm
Break it in according to the Magnum instructions (OEM or dealer). I broke
mine in according to the US Dealer instructions with minimal alterations
(eg. I shut it down whenever I thought it was getting hotter than I liked).
Big trick is to keep measuring the head temp (finger on head) and when it
gets hot back off or shut down.

Signature
The Raven
http://www.80snostalgia.com/downloads/batfink/sounds/wings.mp3
Ken Day - 21 Jan 2007 09:07 GMT
>It is there in the instructions or, search for the US Magnum dealer who has
>downloadable instructions which include the valve lash settings. 0.02 -
>0.04mm I think is the common setting for most Magnum 4 strokes.
That would be .002 -.004 Inches, or .04 - .1 mm
Ken
The Raven - 22 Jan 2007 11:13 GMT
>>It is there in the instructions or, search for the US Magnum dealer who
>>has
>>downloadable instructions which include the valve lash settings. 0.02 -
>>0.04mm I think is the common setting for most Magnum 4 strokes.
>
> That would be .002 -.004 Inches, or .04 - .1 mm
Thanks for the clarification.

Signature
The Raven
http://www.80snostalgia.com/downloads/batfink/sounds/wings.mp3
Charlie - 20 Jan 2007 22:44 GMT
My theory is if it ain't broke don't fix it when it comes to four stroke
maintenance. After run oil is about all the maintenance they get.
I have one 91 four stroke that is over three years old and it has never had
any adjustments except needle valves and the low end has only been set once.
My other four strokes vary between 3 years old and brand new and none of
them have had the valves adjusted either.
I did buy the OS valve adjusting tools from Tower to get my order up to 150
so I could use the 25 off code, just in case one of the engines do
eventually need the valves adjusted.
Based on my Magnum 91 engines once it is broken in I think you can
realistically expect 10300 - 10500 sustained RPM using 15% nitro and an APC
14x6 prop. If you stick with 10% nitro 9800 - 10000 rpm sustained is what I
got.
Regards,
Charlie
> I'm the proud owner of a Magnum XL-91RFS 4 Stroke engine. This is my
> first 4 stroke, so I have thoroughly read and re-read Magnum's instruction
> manual. Good and comprehensive break-in instructions that I will follow.
> But there is no mention of maintenance instructions especially on valve
> adjustments. I thought that this was critical for 4 strokes. What gives?
Marlowe - 27 Jan 2007 20:21 GMT
Charlie,
You have made some great points. I am breaking in my Magnum 91, following
Magnum's break-in instructions. That is 5 minute runs, full throttle at
ever increasing RPM. Using 15% nitro, 20% lube and a 14x6 prop. Everything
is going great until I push it above 8,800 RPM and I get an increase in
vibration where I cannot proceed. I started with a balanced prop, but I
don't have the capability to balance the spinner. I'm going to recheck the
prop and try to give the spinner a try.
Marlowe
> My theory is if it ain't broke don't fix it when it comes to four stroke
> maintenance. After run oil is about all the maintenance they get.
[quoted text clipped - 20 lines]
>> especially on valve adjustments. I thought that this was critical for 4
>> strokes. What gives?