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Model Forum / Radio Controlled / Air Models / March 2009



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Battery Types and their Limitations. Questions?

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gary0232 - 06 Mar 2009 09:17 GMT
Because of my job, my rc plane hobby was put on hold for about 5 years. Now,
I found that I am able to rejuvinate my Ni-Cd batteries but the nickel metal
hydride batteries seemed beyond repair. I invested quite a bit in these Ni-H
batteries and now they appear useless.

What is your experience with these batteries? How do the new LiPO batteries
hold up during long periods of inactivity?
sfrank69@gmail.com - 06 Mar 2009 09:56 GMT
NICADS and NIMH are getting soooo inexpensive...

just replace them each year or 2 to be happier than sorry...

bring them back is just too risky...
Tim Wescott - 06 Mar 2009 15:58 GMT
On Fri, 06 Mar 2009 01:56:49 -0800, sfrank69 wrote:

> NICADS and NIMH are getting soooo inexpensive...
>
> just replace them each year or 2 to be happier than sorry...
>
> bring them back is just too risky...

Ditto.  Compare the cost of the batteries with the cost of the plane.

Signature

http://www.wescottdesign.com

The Natural Philosopher - 06 Mar 2009 10:10 GMT
> Because of my job, my rc plane hobby was put on hold for about 5 years.
> Now, I found that I am able to rejuvinate my Ni-Cd batteries but the
[quoted text clipped - 3 lines]
> What is your experience with these batteries? How do the new LiPO
> batteries hold up during long periods of inactivity?

sam as your experienec.

Nimh last at best a couple of years. Nicads can be revivd. LIPOS
generally wont self discharge in much less than a few years. Certainly
with no special storage they are better than 95% charged after an idle
winter..
Glenn Møller-Holst - 06 Mar 2009 16:07 GMT
> Because of my job, my rc plane hobby was put on hold for about 5 years.
> Now, I found that I am able to rejuvinate my Ni-Cd batteries but the
[quoted text clipped - 3 lines]
> What is your experience with these batteries? How do the new LiPO
> batteries hold up during long periods of inactivity?

Hi Gary

How about buying LiFePO4 accumulators:

http://en.wikipedia.org/wiki/Lithium_iron_phosphate_battery

http://en.wikipedia.org/wiki/A123Systems

http://www.rc-netbutik.dk/getdoc.asp?id=100&md5hash=9810C237586CF6B4325753101E37DAE1
Quote: "...Curent test projecting excellent calendar life: 17% impedance
growth and 23% capacity loss in 15 [fifteen!] years at 100% SOC, 60 deg.
C..."

A123Systems: Technology; press on green "Thousands of Low Rate Cycles"
under image alittle to the right:
http://www.a123systems.com/technology/life

Used here:

http://en.wikipedia.org/wiki/Killacycle

/Glenn
gary0232 - 06 Mar 2009 17:56 GMT
I looked up the specs on LiPO batterys and they seem to have the same or
better energy density as Ni-Hd batteries and
the price is the same. Is there any drawbacks to using these new batteries?

> Because of my job, my rc plane hobby was put on hold for about 5 years.
> Now, I found that I am able to rejuvinate my Ni-Cd batteries but the
[quoted text clipped - 3 lines]
> What is your experience with these batteries? How do the new LiPO
> batteries hold up during long periods of inactivity?
The Natural Philosopher - 06 Mar 2009 19:57 GMT
> I looked up the specs on LiPO batterys and they seem to have the same or
> better energy density as Ni-Hd batteries and
> the price is the same. Is there any drawbacks to using these new batteries?

They need a charger designed for them and are a bit less durable under
heavy abuse.
PCPhill - 07 Mar 2009 02:31 GMT
They are much lighter than the NiMh or NiCad for the same output, nearly
half the weight.  The advent of LiPos has really let electric flying hit the
mainstream.  The biggest downsides are cost ( but they have gotten much more
reasonable lately) and safety.  Damaged or mishandled LiPos can and will
burn.  That said, I've been an all electric and all LiPo flyer for 5+ years
now with no regrets.  I'm  also very careful in how I
handle/charge/discharge them.

PCPhill

>> I looked up the specs on LiPO batterys and they seem to have the same or
>> better energy density as Ni-Hd batteries and
[quoted text clipped - 3 lines]
> They need a charger designed for them and are a bit less durable under
> heavy abuse.
Tim Wescott - 07 Mar 2009 18:08 GMT
> I looked up the specs on LiPO batterys and they seem to have the same or
> better energy density as Ni-Hd batteries and the price is the same. Is
[quoted text clipped - 7 lines]
>> What is your experience with these batteries? How do the new LiPO
>> batteries hold up during long periods of inactivity?

LiPo's require a bit more care in their care and feeding, but they sure
are nice.  Just remember that they've been known to burst into flame
while charging, and charge and store them accordingly.  You need to take
an attitude toward a LiPo that you would toward a similarly-sized flask
of gasoline, rather than you would toward a similarly-sized pile of
flashlight batteries.

If it's for an electric powered plane then you just need a charger and
ESC that are made to 'understand' LiPo's and are set up for them, and
follow the due precautions mentioned above.

If it's for a receiver pack then you have a choice between 3.7 volts
(which is too little for all but teeny planes) or 7.4 volts (which is too
much for just about anything without a regulator).  Apparently the jet
folks do use LiPo packs for their receivers (I've been approached
professionally to design a regulator), but I have no clue about where to
get a regulator, how much to expect to spend, or who makes good reliable
ones.

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http://www.wescottdesign.com

xjet - 07 Mar 2009 21:28 GMT
There's some useful information at http://www.rcmodelreviews.com/baffledbybatteries.shtml

I've switched most of my RC flight-packs over to LiFePO4 chemistry now
and love it.  I can charge at the field in just a few minutes and the
extra voltage headroom provided by these batteries gives me more speed/
torque from my servos while ensuring there are no "reboot" issues with
2.4GHz receivers.

What's more, there's very little difference in price.  In fact my
sport models (.40-.90 sized) now use a pack of two 1350mAH LiFePO4
cells from DealExtreme which cost me less than US$10 to make,
including the wiring and heatshrink.
Andrey Tarasevich - 06 Mar 2009 19:29 GMT
> How do the new LiPO batteries
> hold up during long periods of inactivity?

LiPo batteries have limited shelf life. They will go bad by themsleves,
even if you are not using them, and they will go bad faster than NiCds
or NiMHs. There are some recommendations that are supposed to prolong
the shelf life of LiPo batteries, like storing them half-charged and
storing them in cool place, but the bottom line is that once you get
yourself a LiPo battery, you have to fly it.
The Natural Philosopher - 06 Mar 2009 19:58 GMT
>> How do the new LiPO batteries hold up during long periods of inactivity?
>
> LiPo batteries have limited shelf life. They will go bad by themsleves,
> even if you are not using them, and they will go bad faster than NiCds
> or NiMHs.

This is utterly completely WRONG.

They have about a 10 yar shelf life, and will generally not lose
anything like the charge that Nickel chemistry will.

 There are some recommendations that are supposed to prolong
> the shelf life of LiPo batteries, like storing them half-charged and
> storing them in cool place, but the bottom line is that once you get
> yourself a LiPo battery, you have to fly it.

Total rubbish.
Glenn Møller-Holst - 06 Mar 2009 20:51 GMT
>>> How do the new LiPO batteries hold up during long periods of inactivity?
>>
[quoted text clipped - 13 lines]
>
> Total rubbish.

Hi!

Some more information of typical Lithium accumulators:

http://en.wikipedia.org/wiki/Lithium-ion_polymer_battery
Quote: "...
When compared to the lithium-ion battery, Li-poly has a greater life
cycle degradation rate. However, in recent years, manufacturers have
been declaring upwards of 500 charge-discharge cycles before the
capacity drops to 80%.
..."

How to prolong lithium-based batteries:
http://www.batteryuniversity.com/parttwo-34.htm
Quote: "...
A lithium-ion battery provides 300-500 discharge/charge cycles.
...
Aging of lithium-ion is an issue that is often *ignored*. A lithium-ion
battery in use typically lasts between 2-3 years. The capacity loss
manifests itself in increased internal resistance caused by oxidation.
Eventually, the cell resistance reaches a point where the pack can no
longer deliver the stored energy although the battery may still have
ample charge. For this reason, an aged battery can be kept longer in
applications that draw low current as opposed to a function that demands
heavy loads.
...
Figure 1: Permanent capacity loss of lithium-ion as a function of
temperature and charge level.
..."

http://www.batteryuniversity.com/

/Glenn
gary0232 - 06 Mar 2009 21:33 GMT
>>>> How do the new LiPO batteries hold up during long periods of
>>>> inactivity?
[quoted text clipped - 48 lines]
>
> /Glenn

I didn't know Li-Ion & Li-Polymer were even used in rc planes. I've only
seen LiPO, (which I think stands for Lithium Phosphate) sold for rc plane
power packs. Are we perhaps confusing battery types?
Larry Farrell - 06 Mar 2009 23:04 GMT
> I didn't know Li-Ion & Li-Polymer were even used in rc planes. I've only
> seen LiPO, (which I think stands for Lithium Phosphate) sold for rc
> plane power packs. Are we perhaps confusing battery types?

LiPO stands for lithium polymer.
Andrey Tarasevich - 07 Mar 2009 03:58 GMT
> I didn't know Li-Ion & Li-Polymer were even used in rc planes. I've only
> seen LiPO, (which I think stands for Lithium Phosphate) sold for rc plane
> power packs. Are we perhaps confusing battery types?

LiPo AKA LiPoly stands for Lithium Polymer. This is the main battery
type used in electric RC planes.

Once again, to reiterate the _correct_ information I already provided
before:

For extended term storage manufacturers recommend

- storing LiPo packs at 50% charge.
- storing LiPo packs in cool place (one of the recommendations I saw
suggested 32 F = 0 C)

LiPo batteries degrade with time even if not used. The speed of
degradation depends on the specific cell chemistry (and, of course,
storage conditions). High C-rating chemistry usually degrades much
faster than low C-rating chemistry. For example, Thunder Power Extreme
V2 series batteries (now being outphased) had very good C-rating, but
rather short by modern standards shelf life.

Note, that by "shelf life" I don't mean the ability of the battery to
retain the charge (self-discharge rate) or the cycle count in active
use. (Self-discharge rate of LiPo is excellent, much better than NiMH
and even NiCd. Cycle count is also very good). By "shelf life" I mean
the general degradation of the battery when not in use. And this still
remains a weak point of LiPo, even though it is constantly improving.
Andrey Tarasevich - 07 Mar 2009 03:39 GMT
>>> How do the new LiPO batteries hold up during long periods of inactivity?
>> LiPo batteries have limited shelf life. They will go bad by themsleves,
[quoted text clipped - 3 lines]
> This is utterly completely WRONG.
> ...

Troll alert.
MJKolodziej - 07 Mar 2009 03:50 GMT
>>>> How do the new LiPO batteries hold up during long periods of
>>>> inactivity?
[quoted text clipped - 6 lines]
>
> Troll alert.
\
He is correct.  You may be a little confused, or as you say a troll.
mk
Andrey Tarasevich - 07 Mar 2009 04:03 GMT
>>>>> How do the new LiPO batteries hold up during long periods of
>>>>> inactivity?
[quoted text clipped - 6 lines]
> \
> He is correct.  You may be a little confused, or as you say a troll.

No, he's not correct. (I'm rather surprised to discover that some people
here are not even familiar with what LiPo stands for, and apparently
many people here are not exactly up to date on modern electric RC
technologies).

While the relative standing of LiPo and NiMH in terms of shelf life
might be changing due to the progress in LiPo technologies (although
once again, it depends on the concrete cell), the manufacturers
recommendations of storing cells at 50% charge and in cool place are
_not_ _debatable_. And he referred to them as "Total rubbish". So, once
again, TROLL ALERT!
The Natural Philosopher - 07 Mar 2009 06:42 GMT
>>>>>> How do the new LiPO batteries hold up during long periods of
>>>>>> inactivity?
[quoted text clipped - 18 lines]
> _not_ _debatable_. And he referred to them as "Total rubbish". So, once
> again, TROLL ALERT!

Dear boy it is recommended that you brush your teeth once a day but they
don't fall out if you dont.

I have about 20 lLIPO packs. They get no special storage. I have never
had one die of old age yet. Plenty have been abused to death though. The
rest soldier on with little degradation. They are not high discharge
types nor are they thunderpower, both of which I consider overhypd
expensive crap.
Andrey Tarasevich - 07 Mar 2009 08:32 GMT
> I have about 20 lLIPO packs. ...I have ... I consider...

I think everything is clear here.... Continue to have ans consider.
Gavin - 07 Mar 2009 09:01 GMT
>>> How do the new LiPO batteries hold up during long periods of inactivity?
>>
[quoted text clipped - 6 lines]
>They have about a 10 yar shelf life, and will generally not lose
>anything like the charge that Nickel chemistry will.

It's sort of right and sort of wrong.

Lipo's need to be charged before storage, leave it discharged and
store it and it probably won't be happy when you get it back.  They
self discharge less but below a critical voltage per cell (2.4V I
think) they will become unrecoverable.  So fully charging them and
leaving them and they'll be fine, using them till they are flat then
storing them is going to give you trouble..
Boo - 07 Mar 2009 12:45 GMT
> Lipo's need to be charged before storage, leave it discharged and
> store it and it probably won't be happy when you get it back.  They
> self discharge less but below a critical voltage per cell (2.4V I
> think) they will become unrecoverable.  So fully charging them and
> leaving them and they'll be fine, using them till they are flat then
> storing them is going to give you trouble..

As has been stated above, the current recommendation is to store them half
charged and in fact some recent chargers provide a charge routine to do this for
you.

I terms of them dying of old age, they will eventually go but my notebook PC has
its original LiOn battery which still works and gives about 75% and is not 5
years old.

Signature

Boo

Andrey Tarasevich - 07 Mar 2009 16:11 GMT
> think) they will become unrecoverable.  So fully charging them and
> leaving them and they'll be fine, using them till they are flat then
> storing them is going to give you trouble..

Actually there were some reports on RCGroups that seem to demonstrate
that combination of full charge and room (or above room) temperatures
are pretty hard of LiPoly batteries, i.e they do promote faster
degradation. While there are RC products out there that recommend
storing LiPoly in charged state (= fully charged) in their manuals
(Hirobo helis, for example), the manufacturers stated repeatedly that
this is not a good practice. TP datasheet can be found here

http://thunderpowerrc.com/PDF/THPSafetyWarnings.pdf

and it explicitly says that the batteries are better stored at 50%
charge. As it has been said here, modern LiPoly chargers support "50%
charge" mode specifically for that purpose.
gary0232 - 07 Mar 2009 06:21 GMT
Thanks for all your responses. I was confusing the Li polymer batteries with
the Li Iron Phosphate ones. After some research it appears these are geared
more for electric motor scooters and motor vehicles. I'm guessing the light
weight of the Li Polymers makes them more suited for rc planes.
The general opinion seems to be that LiPO are a durable time tested battery
with a long shelf life as long as you don't exceed recommended
charge/discharge rates. Perhaps Andrey had a marginal battery and was just
relating his experience with it.

> Because of my job, my rc plane hobby was put on hold for about 5 years.
> Now, I found that I am able to rejuvinate my Ni-Cd batteries but the
[quoted text clipped - 3 lines]
> What is your experience with these batteries? How do the new LiPO
> batteries hold up during long periods of inactivity?
The Natural Philosopher - 07 Mar 2009 06:44 GMT
> Thanks for all your responses. I was confusing the Li polymer batteries
> with the Li Iron Phosphate ones. After some research it appears these
[quoted text clipped - 5 lines]
> charge/discharge rates. Perhaps Andrey had a marginal battery and was
> just relating his experience with it.

I think you will find that A123 batteries are in fact Lithium iron
phosphate or similar. Heavier but much tougher than LIPOS.
 
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