> ... An acorn fell out of a tree (a long way) and put a
>1" diameter hole in the wing sheeting, right near the wing root where
>it's hard to repair. ...
What I do is to create a lip for the patch by using CA
to glue bits and pieces of balsa to the underside of
the good sheeting, all around the hole that needs to
be filled. I stick the next piece to be glued in with
a pin, run a little CA along one half of it, get the
piece stuck to the underside of the sheeting, and then
repeat the process until I have enough of a surface
to which I can glue the patch that fills the hole.
Use slightly thicker balsa for the patch and sand it
down to match the original thickness around it.
Only you will know where the acorn hit when you're done.
Marty

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Tim Wescott - 27 Sep 2009 19:49 GMT
>> ... An acorn fell out of a tree (a long way) and put a
>>1" diameter hole in the wing sheeting, right near the wing root where
[quoted text clipped - 13 lines]
>
> Marty
I cut tapered sides into the hole, and if it doesn't enlarge it too much
I make it rectangular. Then I glue in a plug (of thicker balsa) with
Ambroid ('cause it sands much easier than CA), and carve and sand as
necessary.
This repair was complicated by the fact that at the wing root I had to
undercut the wing fillet, step the end of the patch, and kind of hinge
the patch into place.
But the result is much the same -- the only way you know there's a repair
there is because the wood color is a bit different.

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Martin X. Moleski, SJ - 28 Sep 2009 03:34 GMT
>I cut tapered sides into the hole, and if it doesn't enlarge it too much
>I make it rectangular. Then I glue in a plug (of thicker balsa) with
>Ambroid ('cause it sands much easier than CA), and carve and sand as
>necessary.
Nice! I hadn't thought of tapering the sides. That
should should help blend the patch in when you're
done.
Marty

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Tim Wescott - 28 Sep 2009 04:45 GMT
>>I cut tapered sides into the hole, and if it doesn't enlarge it too much
>>I make it rectangular. Then I glue in a plug (of thicker balsa) with
[quoted text clipped - 5 lines]
>
> Marty
It does that, but mostly it makes it easier to get a good tight fit. You
can't control the height very well, but that's why you use thicker
material and make sure that it stands proud of the surrounding sheet.

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> That's yet another plane with crash damage even before it got it's
> covering. One of these days I need to get it right...
No worry. They always fly better after that first repair. You just got
that part over with quite quickly.

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m-m
http://www.mhmyers.com
Dude!
> Not to fly it -- it's still nekkid (and I still haven't decided on
> silkspan or plastic covering). Rather to show it off, since all the
[quoted text clipped - 8 lines]
> That's yet another plane with crash damage even before it got it's
> covering. One of these days I need to get it right...