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4 stroke exhaust extension

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Steve - 06 Feb 2010 23:00 GMT
I need to extend the exhaust on a 4 stroke engine (OS fs-56) to get
it to reach outside of a cowl.  I talked to one of the people at LHS
and he told me that 4 strokes typically melt the little rubber
extensions that I'm used to using on 2 strokes.  Makes sense, the
reason I went with a 4 stroke on this project was to install smoke,
and the 2 strokes just don't seem to be hot enough to do a good job.

 Anyway, are there special 4 stroke extensions that I can track
down?  Anyone have any other suggestions?

  I was thinking of using a small piece of aluminum tubing, not sure
how to attach it to the end of the muffler though (JB Weld maybe..?).

Thanks,
Steve
M-M - 07 Feb 2010 01:45 GMT
In article
<1aa996ff-5e16-4472-b100-e52a619e2c99@g28g2000yqh.googlegroups.com>,

>    I need to extend the exhaust on a 4 stroke engine (OS fs-56) to get
> it to reach outside of a cowl.  I talked to one of the people at LHS
[quoted text clipped - 8 lines]
>    I was thinking of using a small piece of aluminum tubing, not sure
> how to attach it to the end of the muffler though (JB Weld maybe..?).

You're better off just swinging the muffler around and having it exit
out a different part of the cowl, even if it does not look as
streamlined. Or rotate the engine mount to allow the muffler to exit
better.

4-strokes, especially if using smoke, are particular about back-pressure
and the stock muffler offers the best chance of good engine runs.

A .56 4-stroke can make good smoke but everything needs to be just
right. Increasing back pressure with a muffler extension then squirting
smoke oil in will cost you, perhaps dearly in engine performance.

There is some info about smoke and small 4-strokes on my web page:

http://www.mhmyers.com/rc.tn.html
Signature

m-m
http://www.mhmyers.com

Steve - 08 Feb 2010 01:17 GMT
> You're better off just swinging the muffler around and having it exit
> out a different part of the cowl, even if it does not look as
> streamlined. Or rotate the engine mount to allow the muffler to exit
> better.

 Right now it's looking like the exhaust isn't even long enough for
that.  The plane (AK Models PItts) has a very strange construction in
that it doesn't have a soild firewal, but more of a half firewall on
the top and half, further back, on the bottom.  Horrible description,
but I have some pics.

> 4-strokes, especially if using smoke, are particular about back-pressure
> and the stock muffler offers the best chance of good engine runs.

 I was going to use a tube that was as much bigger than the stock
opening as I could get and still secure it.  I was hoping to avoid any
back pressure problems by using a large piece of aluminum tubing.  I
was even considering a piece of very large tubing, the same size as
the bigger part of the muffler body.

> A .56 4-stroke can make good smoke but everything needs to be just
> right. Increasing back pressure with a muffler extension then squirting
[quoted text clipped - 3 lines]
>
> http://www.mhmyers.com/rc.tn.html

 I've had the plumbing pic from your web page hanging up for awhile
in fact....  The new OS 4 stroke mufflers (F-4040) look more like 2
stroke mufflers than "traditional" 4 stroke mufflers.  Supposedly this
is because of noise restrictions in Europe, but everybody has an
opinion...

 My main reason for wanting the extension is so that the exhaust
doesn't go up inside the body of the plane.  I need to get it back
further, past the opening in the bottom of the body, to make sure that
doesn't happen.

Thanks,
Steve
M-M - 08 Feb 2010 13:20 GMT
In article
<245ac91f-b360-40cc-8a1e-19b2d2abb46d@b35g2000vbc.googlegroups.com>,

> My main reason for wanting the extension is so that the exhaust
> doesn't go up inside the body of the plane.  I need to get it back
> further, past the opening in the bottom of the body, to make sure that
> doesn't happen.

Can you modify the construction to close the opening?

Signature

m-m
http://www.mhmyers.com

Steve - 10 Feb 2010 01:38 GMT
> Can you modify the construction to close the opening?

 Potentially, but it'd be a lot of work.  That's where the smoke pump
is mounted now.  I have pics if you (or anyne) want to take a look at
the construction...

Steve
Max George - 09 Feb 2010 20:43 GMT
In message
<245ac91f-b360-40cc-8a1e-19b2d2abb46d@b35g2000vbc.googlegroups.com>,
Steve <scasko@aol.com> writes
>> You're better off just swinging the muffler around and having it exit
>> out a different part of the cowl, even if it does not look as
[quoted text clipped - 34 lines]
>further, past the opening in the bottom of the body, to make sure that
>doesn't happen.
I think Mick Reeves a UK scale champion and model kit maker may sell the
sort of tubing you want.

Have a look at the site www.mickreevesmodels.co.uk

HTH
Signature

Max George

Tom Minger - 07 Feb 2010 04:39 GMT
An aluminum or brass tube, sized to just fit over the stock exhaust with a
slit in the tube (easy to cut with either a Dremel tool or a Zona saw) as
long as you can make it and still be slid onto the straight portion of the
stock exhaust tube. Then get a small automotive type hose clamp and clamp
the extension tube to the stock exhaust tube. Shim around the exhaust
extension tube with sheet aluminum to build up the diameter if you can't
find a hose clamp small enough. JB Weld will NOT hold on a exhaust system
extension.

>   I need to extend the exhaust on a 4 stroke engine (OS fs-56) to get
> it to reach outside of a cowl.  I talked to one of the people at LHS
[quoted text clipped - 11 lines]
> Thanks,
> Steve
 
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