> Hi all
>
> I need to curve styrene for a set of OO carriages I am finishing. Is
> there a tried and true permanent method for curving it along its
> length?
Frequently used trick is to wrap the styrene over a former of required
shape, holding the styrene in place with suitable bandages, and place in
very hot water for a few minutes. Remove, allow to cool, and the styrene
takes on the new shape. It may take an impression of the bandaging, so pick
something which won't leave a pattern.
Another method is to score the inside of the material, and it will usually
set in a curve. Particularly if given a bit of solvent on that side.
Final method; don't curve it, instead build up layers and cut down to shape
(sanding/milling). Possibly works better with ABS than styrene.
Must be other ways....
- Nigel

Signature
Nigel Cliffe,
Webmaster at http://www.2mm.org.uk/
mindesign - 24 Jul 2005 09:16 GMT
how timely!
I just got done racing around looking for a former - believe it or not the
perfect diameter former for 4 wheel coach rooves is a 250ml spray can
:)
I managed to successfully curve the styrene initially by rubbing it over the
edge of the table..... now I am going to wrap rubber bands around the can
and then apply a hair dryer to the pieces - once that's done I will leave
them til they cool off and see how well they retain their shape
Thanks
Steve
>> Hi all
>>
[quoted text clipped - 17 lines]
>
> - Nigel
Jim Guthrie - 24 Jul 2005 09:52 GMT
>Another method is to score the inside of the material, and it will usually
>set in a curve. Particularly if given a bit of solvent on that side.
I've used a variation on this theme in 7mm scale. I use some 30 thou
sheet for a base and cut deep grooves in it using a skrawker type
tool. I make the grooves very deep - almost right through to teh
other side.
I then stick the 30 thou onto formers which give the curved shape
required and with the grooves on the outside of the curve - especially
if the curve is quite a small radius. When everything has set hard,
I sand down the 30 thou to get it as smooth as possible and fill in
the grooves with putty if they have opened up a bit with a sharp
curve. I then stick 10 thou sheet over the 30 thou to cover up the
grooves. You have to be careful with this method if you are using
sheet formers at intervals to give the shape since the 30 thou sheet
might dip or hammock between the formers if you are not careful. I
put in horizontal strips between the formers and flush with their
edges to support the 30 thou between formers and avoid any sagging
problems.
Another method I have read about is to make a solid former for your
shape and then apply layers of thin sheet (5 thou or 10 thou) to build
up a curved sheet. Obviously the former will have to be X thou
smaller overall depending on how many sheets you are using and of what
thickness. I think you would have to be careful with this method and
not use too much MEKPAK when sticking sheets together - especially if
you are trying to use the 5 thou sheet. You could finish up with a
sticky mess which will take years to harden off.
Jim.
Dick Ganderton - 24 Jul 2005 21:02 GMT
As a variation on Jim's sugegstions I have tried a similar system of scoring
the plastic sheet - I bought mine in large sheets many years ago from the
local plastics supplier (yellow pages) so it's not Plastikard, which is
Slater's trademark - but instead of covering it with a thin layer of plastic
sheet after sanding, I draped some toilet tissue over it and flooded it with
MEK. I have tried both the luxury Andrex type as well as the Izal type. You
get different effects, so it's worth experimenting to see what suits your
modelling 'tastes' best.
You could also try the aircraft technique of planking with individual strips
of plastic sheet over formers instead of scoring the sheet.
In my youth I used to use the Izal toilet paper as tracing paper - all my
tracings implored you to 'now wash your hands' o:))
> >Another method is to score the inside of the material, and it will usually
> >set in a curve. Particularly if given a bit of solvent on that side.
[quoted text clipped - 27 lines]
>
> Jim.
Roger Gillard - 31 Jul 2005 12:15 GMT
>> Hi all
>>
[quoted text clipped - 7 lines]
>takes on the new shape. It may take an impression of the bandaging, so pick
>something which won't leave a pattern.
Hi Guys,
I've found that it is important to cool the hot paltic quickly. I plunge it
into cold water as soon as it comes out of the hot water. I found that if one
lets the polystyrene cool slowly it tends to unravel when removed fom the
former.
Cheers,
Roger Gillard
> Hi all
>
> I need to curve styrene for a set of OO carriages I am finishing. Is there a
> tried and true permanent method for curving it along its length?
>
> Any tips gratefully appreciated
Warm water is the accepted "standard" method if you're forming the styrene
over a mould/former. Takes a bit of practice to get the temperature right,
practice on scrap first.
If you're stretching it to make (say) aerials then heat over a candle flame
and pull.

Signature
All the best,
Chris Wilson
That's cwilson at britwar with a dot uk and dot co on the end. (Reply
address is blackholed)
http://www.the-dormouse.org - The Dormouse Line Model Railway - UPDATED
mindesign - 24 Jul 2005 10:30 GMT
Chris
you really took me back to my childhood then - I used to make aerials,
fencing, handrails, etc from kit sprues (if that's the right term)
flame + stretch to varying lengths and presto!
Thanks
Steve
>> Hi all
>>
[quoted text clipped - 12 lines]
> flame
> and pull.
> Hi all
>
> I need to curve styrene for a set of OO carriages I am finishing. Is there a
> tried and true permanent method for curving it along its length?
>
> Any tips gratefully appreciated
I put the piece of polystyrene away, and replace it with a piece of
venetian blind slat. This is a very useful material, light, strong and
cheap. An old venetian blind will cost around $5 at a garage sale.
You can cut the aluminium material with scissors, or score and snap.
Form tighter curves around any smaller diameter tube. Glue with
superglue - I use the gel.
mindesign - 24 Jul 2005 22:15 GMT
you know, ever since I was a little tacker I have thought an old Venetian
blind would be perfect for such a thing ..... so, I have asked around since
I bought these 4 wheel coaches 6 months ago and do you think I can find
anyone with one of the buggers?????? It was definitely my first choice!
Thanks
Steve
>> Hi all
>>
[quoted text clipped - 10 lines]
> tighter curves around any smaller diameter tube. Glue with superglue - I
> use the gel.