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Base of glow plug colour

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carlhako - 23 Oct 2006 08:47 GMT
Hi Guys

What should the base of my glow plug look like after about a gallon,
ive been using the same plug since finishing off running in of the
engine.

I took it off this morning to inspect as ive been having some starting
and engine dying mid tank problems. Discovered the bottom of the plug a
very dark brown close to black colour. Would this be an indication of
too lean/rich?

Ill post a pic when i get home
carlhako - 23 Oct 2006 11:58 GMT
Have put a brand new one in, will see how it goes tomorrow

http://users.on.net/~annecarl/glowplugold.jpg
Chris Dugan - 23 Oct 2006 19:50 GMT
> Have put a brand new one in, will see how it goes tomorrow
>
> http://users.on.net/~annecarl/glowplugold.jpg

The new plug will cure the problems, looking at that photo you have both
been running lean and rich.

Looks lean from the colour and shape of the coil (grey and collapsed into
the body of the plug a little when it should be shiny and evenly wound)

Looks rich because of the carbon deposits on the nose of the plug, just pull
the new plug after a tank and let us see the photo to tell you if the
mixture is about right or not.

The coil should look as I described above and the nose of the plug should be
clean and wet not gritty and black looking.

Looking at some of the other photos on your website those clutch shoes
(shoes1.jpg and shoes2.jpg) give a clue as to the lean running. They have
worn so much that they are slipping and that allows the engine to overheat,
you think it is too lean and richen it up to compensate then it is sluggish
to pickup at first until it gets too hot. So rebuild the clutch and checl
the drivetrain for freeness before runningthe truck/car again.

Chris
carlhako - 23 Oct 2006 22:33 GMT
> Looking at some of the other photos on your website those clutch shoes
> (shoes1.jpg and shoes2.jpg) give a clue as to the lean running. They have
> worn so much that they are slipping and that allows the engine to overheat,
> you think it is too lean and richen it up to compensate then it is sluggish
> to pickup at first until it gets too hot. So rebuild the clutch and checl
> the drivetrain for freeness before runningthe truck/car again.
is

The clutch seems to be hooking up pretty well, have been discussing the
burrs on the edges of the shoes they catch on the flywheel as they come
back in and either cause the clutch to be stuck on or stuck in, can see
scrapes on the flywheel in those pics where it rubs. ill file those off
before reassemblig and see how it goes.

Thanks for the input guys
Bradley V. Stone - 23 Oct 2006 14:39 GMT
> Hi Guys
>
[quoted text clipped - 8 lines]
>
> Ill post a pic when i get home

That could indicate a lean condition.  I know on mine when I was running
a little lean the base would be brown, and the small spot by the exhaust
port was black.  And the coil looked "white and powdery".

I'd say richen it up and check the coil as well. It shouldn't look
powdery.  A nice tan color is nice.
Doc - 23 Oct 2006 22:06 GMT
> Hi Guys
>
[quoted text clipped - 8 lines]
>
> Ill post a pic when i get home

Way too lean.  You've actually burnt the castor oil in the fuel.  A new plug
should cure yer' woes.  A healthy mixture will produce a slightly
yellowish-light brownish color on the base of the plug.

Also, what is the oil content of the fuel you're using?  I haven't seen a
plug buggered up that bad in ages.  Pop the head off yer engine (4 screws,
very easy to do) and see if you have that sh.t all over yer' head button and
piston as well.

HTH,

Doc
carlhako - 23 Oct 2006 22:27 GMT
> Also, what is the oil content of the fuel you're using?  I haven't seen a
> plug buggered up that bad in ages.  Pop the head off yer engine (4 screws,
[quoted text clipped - 4 lines]
>
> Doc

Ive just finished off a litre of 18% synthetic oil no castor, prior to
that i was running 10% synth with 5% castor. Ive finished with the 18%
rubbish i think thats why i was running so lean i was tuning to
performace and looking at the smoke trail with so much oil it never
stoped smoking. I pulled the head off here are some pics, the top pf
the pisoton is pretty brown, cant see the inside of the sleeve too well
but its fairly shiny except for a brown ring at the top

http://users.on.net/~annecarl/cylbutton.jpg
http://users.on.net/~annecarl/cylhead1.jpg

I will re assemble, run a tank through and see how it goes. Ill be
using 10% synth with 5% castor then take a pic of the plug.
Doc - 24 Oct 2006 00:15 GMT
>> Also, what is the oil content of the fuel you're using?  I haven't seen a
>> plug buggered up that bad in ages.  Pop the head off yer engine (4
[quoted text clipped - 20 lines]
> I will re assemble, run a tank through and see how it goes. Ill be
> using 10% synth with 5% castor then take a pic of the plug.

Start saving up for a new piston, sleeve and head button.  She's a little
worse for wear!  The piston is scorched, and no amount of solvents will
remove that shee-ot from it.  The piston should be silver and shiny.  The
head button shows signs of pre-ignition d/t lean mixture and/or excesive
temps (note how it's looks kinda bubbly and pitted?).  It should look
slightly yellowish and smooth.

Also, be WAY careful when you reassemble that none of that dirt gets in
there!!!

Run it till it dies, which won't be very long, and then replace the piston,
sleeve and head button.  I think your idle/mid-tank dying woes can be partly
attributed to the internal shape of your engine.

Don't get discouraged, I torched my first nitro engine in about a
half-gallon!

Doc
Qwerty - 24 Oct 2006 00:27 GMT
> "carlhako" <carlhako@gmail.com> wrote in message
>
> Don't get discouraged, I torched my first nitro engine in about a
> half-gallon!
>
> Doc
Mines done 3 and half gallons so I'm doing something right. phew. :) want 3
speed and these mugen shoes next but cant find any decent shoes uk based.
Dantxd??? :)
carlhako - 24 Oct 2006 01:01 GMT
Ok reassembled
here is the glow plug after trying to run a tank, it died on me after
about 2/3rd tank. It was still hard to initially start but once running
it seemed ok.
http://users.on.net/~annecarl/glowplug+1tank.jpg
the base of it still looks shiny in the pic but it is slightly tanned,
coil looks the same as new.

http://users.on.net/~annecarl/heattransfer.jpg
has anyone done this before, i noticed when i reassembled there wouldnt
be very good heat transfer from the peice of metal that the glow plug
screws into (head button?) so i used some good old cpu heat tranfer
stuff i actually couldnt find any standard white silicon stuff so im
using fancy arctic silver dunno if it will make any difference but on
cpus they dont run without it.

Ok will replace all those engine parts and re-run in, will be my first
attempt and rebuilding an engine. I still dont really know when im
running too rich/lean ive been going by temp and smoke, there always
appears to be smoke no matter what temps ive had. Im using a dynamite
infra red temp gun may be inacurate? ive measured temps upto 140'C.
After i run in ill take the car to lhs or track for some tuning help.
Richard - 24 Oct 2006 02:24 GMT
> Ok reassembled
> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 18 lines]
> infra red temp gun may be inacurate? ive measured temps upto 140'C.
> After i run in ill take the car to lhs or track for some tuning help.

After seeing your photos and being very lazy at putting my motor back in
after fixing the one-way bearing.  I decided to pull the head off the 4.6
motor and have a look.  The last time it was run (2 weeks ago) was the first
time I have been able to get the temp over 115C (240F),  It still ran
perfect and was thrashed by my brother and cousin for about 90 minutes
continuously with out stopping the motor.  The glow plug is the second plug
I've had in the truck, it was changed directly after running the truck in
nearly a year ago.

The photos are a bit big but I couldn't be bothered resizing them.

http://www.myfoto.com.au/Photo/western4x4/RC_Trucks/PA240255.JPG
http://www.myfoto.com.au/Photo/western4x4/RC_Trucks/PA240256.JPG

Cheers
Dre - 24 Oct 2006 02:39 GMT
>> Ok reassembled
>> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 36 lines]
>
> Cheers
Dre - 24 Oct 2006 02:43 GMT
>> Ok reassembled
>> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 36 lines]
>
> Cheers

Thats *very* similar to what mine looks like.   In fact if you mixed your
photos up with mine, it'd be hard to pick which engine is whos :)

I dont suppose you turned the crank around while you had the head off???  I
installed my new nova head the other night and when I had the head off,
there was absolutely no pinch whatsoever.  I could turn the crank over with
no resistance at all.

I got the Nova head cause to get mine into any state of useful tune it would
sit around 140C and creep up to 150C, if I can get those temps down 20C then
I can lean it out a bit more and then it'll fly.

I run an OS number 8 plug and 20% nitro, what do you run?

Cheers Dre
Richard - 24 Oct 2006 04:04 GMT
> >> Ok reassembled
> >> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 52 lines]
>
> Cheers Dre

Only a very slight pinch as it reached TDC.

Running the same as you OS No 8 and 20% but I might go up to 25% this summer
as I found some one local that can do me the 25% for less than the 20%.

Cheers
Dre - 24 Oct 2006 04:17 GMT
>> >> Ok reassembled
>> >> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 69 lines]
>
> Cheers

Okay so its wrong to compare HPI and Picco :)

My Picco which is much older than my K46 has INCREDIBLE pinch, so much so
I'd be inclined to say you'd have to hammer the piston through the sleeve to
get it through.  Likewise a Hyper 8 I have, that engine was soo hard to
start initially to run in cause the piston kept getting stuck at TDC (I had
VERY sore hands/fingers once I got it running!)  My K46 is pathetic
regarding pinch in comparison.  Once I had installed the Nova head on the
K46 however, I could feel compression and a pop from the exhaust when I
turned the crank over...

Either way, eases my worries a little.

Savage on!

Cheers Dre
Doc - 24 Oct 2006 03:21 GMT
>> Ok reassembled
>> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 36 lines]
>
> Cheers

Looks like you had a bit of preignition for a short while (notice the
pitting on the right-side of the picture of your head button?), but overall
looks very healthy.

Doc
Dre - 24 Oct 2006 03:42 GMT
>>> Ok reassembled
>>> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 42 lines]
>
> Doc
I'll have to check my old head, but I didn't notice any of that when I had
it off.  The main thing I'm concerned about is the lack of pinch.

Btw, the Nova head isn't any bigger than my K46 head which I was surprised
about.  It has more fins but it has a lot less metal around the plug area.
I guess I'll find out when I run it, but I would have thought leaving the
metal around the plug in would have given even more of a decrease in temp...

Cheers Dre
Richard - 24 Oct 2006 04:21 GMT
> >> Ok reassembled
> >> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 42 lines]
>
> Doc

The bottom of the picture is the carby end.

I hadn't run the motor after the one-way went the other week and I recon
that's moisture as I gave it a wipe down to make sure there was know
dirt/dust getting in there before putting it back together and that came
straight off.  The super macro on my digi camera exaggerates it a little.

Cheers
carlhako - 24 Oct 2006 05:06 GMT
Ive been using os #8 glow plugs and 2 differnt fuels both 20% nitro
1. 10% synthentic 5% castor
2. 18% synthetic
next month ill order some fuel from the lhs, i think ill go 5% castor
with 7% synthetic. until then ill be using fuel number 1

so whats the verdict? all the black crap is from running way too rich?

i can ebay a new mach 427 off ebay for probably not too much more than
buying the piston, sleeve and button. i havent priced these yet
Doc - 24 Oct 2006 22:17 GMT
> Ive been using os #8 glow plugs and 2 differnt fuels both 20% nitro
> 1. 10% synthentic 5% castor
[quoted text clipped - 6 lines]
> i can ebay a new mach 427 off ebay for probably not too much more than
> buying the piston, sleeve and button. i havent priced these yet

You'll never goober an engine by running it too rich.  As I stated before,
this was caused by running it too lean.  The black crap is burnt oil and
carbon deposits.

Doc
carlhako - 24 Oct 2006 22:33 GMT
I re-routed the fuel line behind the tank adding about 15cm i had to
replace all the fuel line and all I could get hold of was a slightly
thinner fuel line the core was about 1-2mm smaller. Could this cause
lean conditions?

Apparently a worn piston and sleeve need replacing when there is no
compression/pinch, when i turn the engine over with the glow plug in
there is heaps of resistance as the piston reaches the top, with the
plug out i can feel a little bit, when the head was off it would push
the sleeve up as the piston reached the top. It appears i still have
heaps of compression

One more thing I have noticed is when I prime the fuel line I have to
blow quite hard to get the fuel to reach the carby, when the engine was
new it took little effort. Could this mean the carby is blocked? im a
little hesitant in pulling the engine apart ill probably cause more
damage
Doc - 24 Oct 2006 23:55 GMT
>I re-routed the fuel line behind the tank adding about 15cm i had to
> replace all the fuel line and all I could get hold of was a slightly
> thinner fuel line the core was about 1-2mm smaller. Could this cause
> lean conditions?

Yes.

> Apparently a worn piston and sleeve need replacing when there is no
> compression/pinch, when i turn the engine over with the glow plug in
> there is heaps of resistance as the piston reaches the top, with the
> plug out i can feel a little bit, when the head was off it would push
> the sleeve up as the piston reached the top. It appears i still have
> heaps of compression

Sounds like it.

> One more thing I have noticed is when I prime the fuel line I have to
> blow quite hard to get the fuel to reach the carby, when the engine was
> new it took little effort. Could this mean the carby is blocked? im a
> little hesitant in pulling the engine apart ill probably cause more
> damage

Does your tank have an in-tank filter or an auxilary filter elsewhere in the
fuel line?  When you blow into the exhaust line the fuel should get to the
carb pretty easily.  In fact, putting your finger over the stinger and
running your shaft starter should prime the engine rather quickly as well.

What BRAND of fuel are you using?

Doc
carlhako - 25 Oct 2006 00:23 GMT
> Does your tank have an in-tank filter or an auxilary filter elsewhere in the
> fuel line?  When you blow into the exhaust line the fuel should get to the
> carb pretty easily.  In fact, putting your finger over the stinger and
> running your shaft starter should prime the engine rather quickly as well.
>
> What BRAND of fuel are you using?

Duh i shoulda checked that, the inline filter may be blocked. Ill try
to get hold of some thicker fuel line before i run the engine again.
ill run it till it dies, ive bid on some new engine parts on ebay from
usa

The fuel is mixed by the LHS so no brand name. O'donnels, blue thunder
etc dont seem to be sold in australia? The only brand name ive seen is
hobbyhq
Doc - 26 Oct 2006 04:21 GMT
>> Does your tank have an in-tank filter or an auxilary filter elsewhere in
>> the
[quoted text clipped - 14 lines]
> etc dont seem to be sold in australia? The only brand name ive seen is
> hobbyhq

Crappy fuel will bung up an engine like yours is.  Cheap oil, cheap
al-kee-hol, cheap nitro.  Any impurities end up caked to the piston and head
button.

Doc
carlhako - 26 Oct 2006 07:23 GMT
Would using too thicker fuel hose cause any problems. i measured the
core of the fuel line. the original stuff was 2.5mm the stuff i
replaced it with is 2mm and also about3x the length. I have some fish
pump hose its sylicon and can take the pressure, it has a 4mm core. i
could use that with some little clips to help hold it onto the carby,
fuel filter etc.
Doc - 26 Oct 2006 17:16 GMT
> Would using too thicker fuel hose cause any problems. i measured the
> core of the fuel line. the original stuff was 2.5mm the stuff i
> replaced it with is 2mm and also about3x the length. I have some fish
> pump hose its sylicon and can take the pressure, it has a 4mm core. i
> could use that with some little clips to help hold it onto the carby,
> fuel filter etc.

The 4mm stuff won't make a good seal on the tank or the carb, so I would
advise against using it.  When you replaced the lines, did you make just the
fuel line longer or did you make the pressure line longer as well?  If the
pressure line is too long it can cause lean-bog issues off-the-line.

Doc
carlhako - 27 Oct 2006 01:28 GMT
Just the fuel line, but straight after making the mod i noticed it was
harder to blow the fuel into the carb. i re-routed the filter behind
the shock tower, stock it runs across the engine, the filter actually
reseting on the hot head.
Doc - 24 Oct 2006 03:34 GMT
> Ok reassembled
> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 18 lines]
> infra red temp gun may be inacurate? ive measured temps upto 140'C.
> After i run in ill take the car to lhs or track for some tuning help.

140c isn't all that hot, but it is a bit hot for a Mach 427 in a 2-speed MT.
Mine seem to run between 115c and 132c depending on what the ambient temps
are.  I have had my Mach .26's running 148-160-ish (low 300's farenheit) for
a few tanks of WOT circle-track action and it didn't hurt them none.  If
you're in the mood to wrench, pop the piston and sleeve out (be careful not
to bung the sleeve!!) and see how much pinch your sleeve still has.  Lube
the sleeve with some oil (I use Marvel Mystery Oil), anything petroleum
based will work, and slowly slide the piston up the sleeve.  You should
start feeling it get tighter around 7mm from the top of the sleeve and it
should be damn near stuck by the time you get to 4-5mm from the top of the
sleeve.  If it slides up all the way towards the top with little resistance
your piston/sleeve are likely shot.  The first sign of a worn motor is
difficulty starting and then mid-tank dying at idle after it heats up a
little bit.  It is then very difficult to restart until it cools off some.
Also, if you find yourself "chasing a tune", where it's running fine one
minute and then with the same tune it runs like bunk a few minutes later
this is also a good sign the motor is dying.

I've had the best luck with O'Donnels 20% race blend (12% synthetic) and
O.S. #8 plugs in the Mach .26 and 427 engines.  High oil content fuels can
be more damaging than protective if they're still smokin' like a freight
train while the engine is running too lean.  Based on the 427 I just broke
in, which was pulled from an LST2, the LSN is almost bang on from the
factory (I actually had to richen it 1/4 turn!) and HSN took about a full
turn from factory settings to get er' running well.

What kind of fuel and plugs are you running?

HTH,

Doc
Dre - 24 Oct 2006 03:46 GMT
<snip>
> you're in the mood to wrench, pop the piston and sleeve out (be careful
> not to bung the sleeve!!) and see how much pinch your sleeve still has.
[quoted text clipped - 5 lines]
> resistance your piston/sleeve are likely shot.  The first sign of a worn
> motor is

Yep, mine goes through very easily, in fact I reckon the piston would slip
through the sleeve with gravity alone :)

Thing is, it runs fine, all the way through the tank.  It also restarts hell
easy even when hot.  The only thing I've noticed is ever since changing the
clutch springs, the idle is waay high, if I reduce it, nothing seems to
happen until I reduce it to the point where it dies.  I have just fitted a
proper throttle return spring so now the throttle returns SHUT every single
time, none of this dodgy idle sh.t due to sloppy linkages (Im actually quite
happy with my little mod :)  Anyway I'm hoping the return spring helps with
the dodgy idle as it was fine last time I run it.

Cheers Dre

> difficulty starting and then mid-tank dying at idle after it heats up a
> little bit.  It is then very difficult to restart until it cools off some.
[quoted text clipped - 15 lines]
>
> Doc
Richard - 24 Oct 2006 05:02 GMT
> Ok will replace all those engine parts and re-run in, will be my first
> attempt and rebuilding an engine. I still dont really know when im
> running too rich/lean ive been going by temp and smoke, there always
> appears to be smoke no matter what temps ive had. Im using a dynamite
> infra red temp gun may be inacurate? ive measured temps upto 140'C.
> After i run in ill take the car to lhs or track for some tuning help.

Also about your temp gun.  Are you pointing it at the base of the glow plug
when you check temps?  Also make sure the temp gun is clean around the
sensor as they tend to read wrong when there is dust around the sensor.  You
should also be able to adjust the temp gun for different surfaces.  I have a
Duratrax copy.  I also have temperature testing equipment at work and the
last time I checked it was pretty accurate, within 0.4 degree's C at several
temperature readings on several surfaces.

Cheers
carlhako - 24 Oct 2006 05:10 GMT
> Also about your temp gun.  Are you pointing it at the base of the glow plug
> when you check temps?

yup i aim it straight down the hold onto the glow plug. i also have a
duratrax one the little blue one. i am using the default setting of 95
i think its called the emision value.
Richard - 24 Oct 2006 05:36 GMT
> > Also about your temp gun.  Are you pointing it at the base of the glow plug
> > when you check temps?
>
> yup i aim it straight down the hold onto the glow plug. i also have a
> duratrax one the little blue one. i am using the default setting of 95
> i think its called the emision value.

Yeh, the owners manual says to use 22 or 77 for the emissions value when
measuring on alloy's but I checked these settings against my test equipment
and they were way off.  95E shows the most accurate results on most
surfaces.

Cheers
Dre - 24 Oct 2006 05:51 GMT
>> > Also about your temp gun.  Are you pointing it at the base of the glow
> plug
[quoted text clipped - 11 lines]
>
> Cheers

I have one of those blue duratrax guns as well, mine was set to 95E when I
got it (in fact I only found this setting the other day by accident :)

When I first got mine, I measured it against my dads 5 billion dollar one
(well not quite 5billion, but it was shitloads) and like you say, it was
very accurate.  I've never changed it from 95E...

Cheers Dre
Richard - 24 Oct 2006 07:48 GMT
> >> > Also about your temp gun.  Are you pointing it at the base of the glow
> > plug
[quoted text clipped - 20 lines]
>
> Cheers Dre

My boss was a little upset to no that my $39 temp gun from the hobby shop
was more accurate than the three $750+ Raytek Laser guns that people keep
breaking or misplacing.  The only thing the work guns do better is that they
actually work over a distance of 30cm and their great for blinding people 50
metres away.

Cheers
Dre - 24 Oct 2006 23:27 GMT
>> >> > Also about your temp gun.  Are you pointing it at the base of the
> glow
[quoted text clipped - 33 lines]
>
> Cheers

ROFL, nice work, I love stuff like that :)

Cheers Dre
Bradley V. Stone - 24 Oct 2006 14:31 GMT
> Ok reassembled
> here is the glow plug after trying to run a tank, it died on me after
[quoted text clipped - 3 lines]
> the base of it still looks shiny in the pic but it is slightly tanned,
> coil looks the same as new.

Coil doesn't look shiney.. looks powdery.  Shouldn't be that way.
 
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