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LiPoly cells

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dg - 22 Oct 2003 16:36 GMT
I saw the thread about the Las Vegas show and the mention of LiPoly cells.
I did a google search on them and I see that there are some retailers
selling the LiPoly cells.  However, all of the dealers I came across were
from overseas (I am in the US).  Does anybody know where LiPoly sub c cells
can be obtained here in the US?  Also, where can I find a good explanation
of LiPoly?  The google search came up with a whole lot of hits but very
little info I can actually use.

Thanks,
--Dan
kenji - 22 Oct 2003 17:06 GMT
> I saw the thread about the Las Vegas show and the mention of LiPoly cells.
> I did a google search on them and I see that there are some retailers
[quoted text clipped - 6 lines]
> Thanks,
> --Dan

I don't think they are sub c cells. I think it's a new type of
packaging...sort of a flat like a Hershey bar kinda thing stacked
together.

Some RC aviation guys are trying them.....google european RC aviation
and see what you come up with.

There was a tidbit in last months RC Car Action or RC Extreme mag about
the new technology.
MZ - 28 Oct 2003 21:40 GMT
They may also need to be approved by ROAR for sanctioned racing yet.

>>I saw the thread about the Las Vegas show and the mention of LiPoly cells.
>>I did a google search on them and I see that there are some retailers
[quoted text clipped - 16 lines]
> There was a tidbit in last months RC Car Action or RC Extreme mag about
> the new technology.
Justin Mahn - 22 Oct 2003 21:08 GMT
LiPoly may not come in Sub-C cells.  I'm not entirely familiar with them,
but I think they give about 3 volts per cell anyway.  Most people that I
hear from say they lack the current delivery for RC applictions.

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> I saw the thread about the Las Vegas show and the mention of LiPoly cells.
> I did a google search on them and I see that there are some retailers
[quoted text clipped - 6 lines]
> Thanks,
> --Dan
kenji - 22 Oct 2003 21:46 GMT
> LiPoly may not come in Sub-C cells.  I'm not entirely familiar with them,
> but I think they give about 3 volts per cell anyway.  Most people that I
> hear from say they lack the current delivery for RC applictions.

http://www.kokam.com/english/product/battery_main.html

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ftupet is as ftupet does

dg - 22 Oct 2003 23:33 GMT
I took a look at that site, one question I have (maybe somebody can answer)
is what is "1.0C" or "5.0C" when talking about the max current draw?  Other
web sites dealing with LiPoly cells also use this terminology.

Thanks,
--Dan

> > LiPoly may not come in Sub-C cells.  I'm not entirely familiar with them,
> > but I think they give about 3 volts per cell anyway.  Most people that I
> > hear from say they lack the current delivery for RC applictions.
>
> http://www.kokam.com/english/product/battery_main.html
Chris Dugan - 22 Oct 2003 23:41 GMT
1.0C refers to 1 x the rated capacity of the pack e.g for a 2100 mAh cell
1.0C is 2.1A.

The biggest problem with these cells is they need careful handling... they
need a special Li-Poly charger, don't discharge below about 2v per cell and
be very certain about the C rating and maximum current draw in whatever
application you are using it in. A typical car motor will draw well over 30A
running under load so you will need lots of cells in parallel to spread the
current load , exactly the same reason for putting mutiple FET's into a
speedo!

Chris
> I took a look at that site, one question I have (maybe somebody can answer)
> is what is "1.0C" or "5.0C" when talking about the max current draw?  Other
[quoted text clipped - 12 lines]
> > --
> > ftupet is as ftupet does
dg - 23 Oct 2003 07:02 GMT
I think they are looking quite good really.  The chargers are probably
available somewhere.  If not, Digikey proably sells an IC with all the
lipoly charging inteligence built in, building one would be a snap for
anybody willing to look at the datasheet.  Take a look at the site
mentioned, battery SLPB 75216216.  30,000 mAh with a 5.0C max discharge
rate.  Thats a 150A discharge rate if I understand things correctly.  The
nominal cell voltage is 3.7V, so we are talking a 2 cell pack with 7.4V,
which can be discharged down to 4V.  Thats better than our current 7.2V
packs discharging down to 6V.  Holy moly, thats like 10 really good modern
RC packs wrapped up into 1.  The real only problem I see with *this*
particular example is the weight.  670 grams per cell.  For us in the US, I
think that is about 2.95 pounds.  I don't know what a standard 6 cell 7.2V
pack weighs, but it probably isn't 2.95 pounds.  But hey, I'll take a
15,000mAh pack at 1.5 pounds.  From the way the mentioned site looks, Lipoly
may be the way to go in the near future.

--Dan

> 1.0C refers to 1 x the rated capacity of the pack e.g for a 2100 mAh cell
> 1.0C is 2.1A.
[quoted text clipped - 32 lines]
> Checked by AVG anti-virus system (http://www.grisoft.com).
> Version: 6.0.530 / Virus Database: 325 - Release Date: 22/10/2003
dg - 23 Oct 2003 17:58 GMT
Oh yeah, that 2.95 pounds was a calc for 2 cells at 670 grams each.

--Dan

> I think they are looking quite good really.  The chargers are probably
> available somewhere.  If not, Digikey proably sells an IC with all the
[quoted text clipped - 54 lines]
> > Checked by AVG anti-virus system (http://www.grisoft.com).
> > Version: 6.0.530 / Virus Database: 325 - Release Date: 22/10/2003
Rick Russell - 23 Oct 2003 22:19 GMT
That SLB 603870H cell is looking pretty sweet.

Put four of them in parallel to get 6000mah and 60A discharge
rate. Then take four more, put them in parallel, and hook both
mini-packs up in series to get 7.2V.

Each cell only weighs 32.5 grams. 32.5 * 8 = 260g = 9.1oz. That's two
or three ounces less than a regular Sub C pack.

Rick R.
Scott MacAfee - 28 Oct 2003 05:36 GMT
There is a company called "Thunder Power" that makes packs for R/C
applications but I only know of electric planes using them now. I have
one of the 3s4p packs (10 cell equivalent) that is 16oz and 8000mah. I
use them in a 3D plane called an "E3D" it draws 36 amps at full
throttle and can  hover up until 30 min when it drops off and I have to
land. They are about 1/4 to 1/2 in taller than the sub"C" but much
lighter.

--
Scott MacAfee
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Dreamscape - 24 Oct 2003 16:35 GMT
>The chargers are probably
>available somewhere.  If not, Digikey proably sells an IC with all the
>lipoly charging inteligence built in, building one would be a snap for
>anybody willing to look at the datasheet.

Didnt investigate the finer points of the differences between Lithium
Polymer and Lithium Ion chemistries (Kokam's chinglish was a bit much
for me;), but I suspect theyre similar enough to require/use the same
charging regime.  If so, chargers / charger IC's arent hard to find -
check out the TEA1102 chip, it handles NiCd, NMH, lead acid (both
wet-cell and SLA) and Lithium Ion cells... can handle just about any
number of cells youre likely to want to charge at once, and uses an
external regulator element, so charge current can be milliamps to tens
of amps - pretty much limited only by the power supply's ability to
provide current and the cell/battery's ability to swallow it.

http://www.semiconductors.philips.com/pip/TEA1102TS_N3.html

>The nominal cell voltage is 3.7V, so we are talking a 2 cell pack with 7.4V,
>which can be discharged down to 4V.  Thats better than our current 7.2V
>packs discharging down to 6V.

The terminal voltage is pretty high when fully charged, yes.  Just
like NiCd/NMH cells though, they have a peak at commencement of
discharge, after which the V(t) (terminal voltage) drops dramatically
before starting a steady decline to the point where the pack "dumps".
From the discharge V(t) graphs on Kokam's site, that peak is most
noticeable under high discharge conditions (above 1C to 2C), much the
same as NiCd/NMH cells.  At 5C, the peak is quite dramatic, and V(t)
after that peak is rather low - low enough to make me suspect using a
pack of LiPoly cells would leave you feeling like the pack was right
on the verge of dumping, even though it was still 95% charged.

Between the low V(t) and low maximum discharge rate, I think I'll pass
for now.  I look forward to seeing the next generation of Lithium
technology though... those Lithium Polymer cells are a clear step
forward compared to earlier Lithium Ion technologies, so the future
would appear bright.

---
standard anti-spam measures taken
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---
dingo - 22 Oct 2003 21:47 GMT
best use for low power toys etc.
cell phones,  parkflyers,

> LiPoly may not come in Sub-C cells.  I'm not entirely familiar with them,
> but I think they give about 3 volts per cell anyway.  Most people that I
[quoted text clipped - 15 lines]
> > Thanks,
> > --Dan
Rick Russell - 22 Oct 2003 22:47 GMT
> LiPoly may not come in Sub-C cells...
> but I think they give about 3 volts per cell anyway.

Three of them might make a good Transmitter pack, though. 3.6V * 3 =
11.8V.

Rick R.
QUAKEnSHAKE - 23 Oct 2003 00:42 GMT
yeah its the OCT 03 XtremeRC Cars mag that has the test of these. From
their tests looks like these li-po cells kick a.s.
Li-po 8000 vs a GP3300 pack.

weight Li-Po is 10.2 oz
the GP 3300 is 12.95 oz

 RUNTIME-- Li-po 20min.
 gp300  9min.

  ACCELERATION  0-60 feet
 Li-po  1.67 seconds @ 39.8 mph
 gp3300  1.82 seconds @ 32.8 mph
 no lack of punch there

 TOP-SPEED
 Li-po  47.2mph
 gp 3300  41.2 mph

test vehicle Super RS4.  Motor  5-turn Hacker brushless motor.
Mood - 23 Oct 2003 17:40 GMT
LiPoly's are showing up in the model airplane arena, I suspect it's
only a matter of time before they filter into the R/C hobbies.  I know
some airplane guys that are using them in full size airplanes.  They
are not yet available in sub-C forms, take a look at
http://www.kokam.com, they are a major manufacturer of these new
batteries.

What is nice about LiPoly, they are much more rugged than the older
Lithium Ion technology.  As far a current draw, they are on par with
NiMH, and they don't have overheating and bursting problems that LiIon
had.

There are two things stopping me from trying them out for now:

1. The price is higher than NiMH, but on a dollars per capacity scale,
it's really not bad.

2. They still are sensitive to over-discharging like LiIon was.  Some
ESCs are now comming equipped with LiPoly low battery detection, but
the only one's I've seen are designed for airplanes.  Not many
chargers support Lithium yet either.

Hopefully we'll see some LiPoly compatible equipment for cars/trucks
soon...

> I saw the thread about the Las Vegas show and the mention of LiPoly cells.
> I did a google search on them and I see that there are some retailers
[quoted text clipped - 6 lines]
> Thanks,
> --Dan
BDM - 25 Oct 2003 04:49 GMT
LiPo should make a nice, light receiver pack for nitro cars.  Always
nice to cut weight wherever possible.

> LiPoly's are showing up in the model airplane arena, I suspect it's
> only a matter of time before they filter into the R/C hobbies.  I know
[quoted text clipped - 31 lines]
> > Thanks,
> > --Dan
 
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