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Ques regarding the Chopper by NWSL

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Gray Ghost - 16 Dec 2005 06:41 GMT
Got one of these a while ago. Worked great. Unfortunately the particle board  
base has developed a nasty gouge where the blade contacts it making cuttung
difficult.

NWSL wants 16.95 for a replacement base of the same material.
They want 39.95 for an all metal version.

I hate to just throw things out, especially when they work so well. There
are metal shops in my area, I'm guessing I could have a base made in some
type of metal, with the threaded holes for the guide tapped in and the
countersunk holes on the bottom for the handle screws. Heck if I could get
just a 7.5" square of metal I could drill and tap the guid holes myself
theough the countersinks would be tough, in metal, I don;t think I have
anything to that. I could get around that by adding feet to it so as to
allow cleaance underneath and just use low profile round head screw or small
bolts to hold them in place.

I know there are people here with pretty interesting backgrounds. Given that
it is unlikely I can find a discounted price on the Choppers what would you
folks do?

TIA
frank - 16 Dec 2005 12:15 GMT
I'd get a 7.5" square. Countersinks aren't a big deal.
Rufus - 16 Dec 2005 19:10 GMT
> Got one of these a while ago. Worked great. Unfortunately the particle board  
> base has developed a nasty gouge where the blade contacts it making cuttung
[quoted text clipped - 18 lines]
>
> TIA

The base of the Chopper is actually a slab of masonite pressboard, I
think.  If I wanted/needed to replace it, I would simply go to the
hardware store and buy a scrap lot and cut it as I require - or even
better, replace the base with a slab of 1/4" thick clear plexi.

The base does need to give a bit under the blade in order to make a good
cut...if you REALLY would like to upgrade your Chopper, take it apart,
get yourself a piece of self-healing cutting mat and laminate that onto
the base board and then put it all back together - you may need to add a
buck's worth of hardware...hmmnnn...now you've got me thinking...

Signature

     - Rufus

William H. Shuey - 17 Dec 2005 02:08 GMT
...if you REALLY would like to upgrade your Chopper, take it apart,
> get yourself a piece of self-healing cutting mat and laminate that onto
> the base board and then put it all back together - you may need to add a
> buck's worth of hardware...hmmnnn...now you've got me thinking...

Shrewd idea!!

    Bill Shuey
railfan - 17 Dec 2005 02:13 GMT
I repaired the cut in the baseboard in mine with 5 minute epoxy.
Worked pretty good.  Saw the idea somewhere else, cannot recall where.
I sold the repaired Chopper for almost what I originally bought if
for, and got a Chopper II from Micro Mark when they had it on sale for
$29.95 last year.

Bob Boudreau
Canada
Rufus - 17 Dec 2005 22:17 GMT
> ...if you REALLY would like to upgrade your Chopper, take it apart,
>
[quoted text clipped - 5 lines]
>
>     Bill Shuey

...and I just had another one.  I just got back from Staples...the base
of a Chopper is really the same stuff a clip board is made out of...SO -

You could laminate a cutting mat onto a clip board and have a cutting
surface with a built-in holding clamp for free cutting a sheet of
plastic.  You could also remount your Chopper hardware to the rig, if
you thought that would be useful.  Or just buy a Chopper handle assemby
(which they sell seperately) and build up you own custom setup.

Again - all for the cost of a cutting mat, a clip board, and a couple
screws or rivets.  Would make a great consolidated, portable, tool.

Signature

     - Rufus

Kurt Laughlin - 17 Dec 2005 02:02 GMT
1. You can get rectangular pieces of brass from hobby shops in the K&S
display.  I know one guy who just glued a .015, .020, or .030 sheet over the
"top" of the base, near the fence.  He left the existing fence, mounts and
such alone.  He didn't bother with covering the full base but you could glue
a piece below, too.  You have to loosen the screws holding the razor and
realign it to hit square.

2.  Lowes and Home Depot sell small pieces of steel sheet.  You could follow
the same principle as above, but I'd use brass instead.

BTW, the first NWSL tool I got was the True Sander.  Unfortunately the
extruded box section that mounts the sandpaper wasn't very "true" (square).
There isn't enough metal to allow truing up the block in the mill, besides
it would probably just release more stresses leading to further distortion.
I guess I'll have to make a whole new piece out of something.  The Chopper
and Duplicutter have been good tools though.

KL

> Got one of these a while ago. Worked great. Unfortunately the particle
> board
[quoted text clipped - 23 lines]
>
> TIA
Mike - 17 Dec 2005 20:47 GMT
>>Got one of these a while ago. Worked great. Unfortunately the particle
>>board
>>base has developed a nasty gouge where the blade contacts it making
>>cuttung
>>difficult.
<snip>
>>I know there are people here with pretty interesting backgrounds. Given
>>that
>>it is unlikely I can find a discounted price on the Choppers what would
>>you
>>folks do?

One of the videos I have showed a gentleman who routed out the gouged
area, then epoxied in two lengths of square steel stock (he used
unground lathe bits) flush with the surface, leaving clearance between
them for the blade.  I have not tried this but he seemed happy.

V/R,

Mike
Gray Ghost - 18 Dec 2005 00:47 GMT
> Got one of these a while ago. Worked great. Unfortunately the particle
> board  base has developed a nasty gouge where the blade contacts it
[quoted text clipped - 18 lines]
>
> TIA

Wow, so many good ideas. I've distilled several thoughts here and I need to
think it through a bit more.

I bought a K&S aluminum sheet .064 thick, 4" x 10". I've got something
roughed out in my head, should do nicely. Need to go clean up the woodshop
ato access some of the goodies out there.

I'll post pictures when I'm done.
 
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