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Fixing broken plastic

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richblacksmith@adelphia.net - 17 Dec 2005 02:33 GMT
Newbie question here:
I am trying to repair some plastic buildings (don't know what type of
plastic) that have various cracks, imperfections, and chunks of plastic
missing.  My goal is to repair the plastic on these buildings, sand
them smooth, and then coat the entire building with some sort of
plastic liquid(?) or some sort of thin liquid that will fill in the
sanding scratches and any other small imperfections left behind,
leaving a super smooth finish on the end product.  I've kind of
stumbled my way through the repairs using some clear epoxy resin.  It
has allowed me to fix most of the bigger cracks and missing chunks, but
I need some sort of liquid that I might be able to pour on top of the
building and let gravity take it to all of the low spots to fill in any
of the small imperfections and give me a finished product.  I hope that
I am being descriptive enough.  By the way, I have tried using Krylon's
triple thick coat spray on an older building, but it doesn't really
seem like it wants to entirely stick to everything like I had hoped it
would.  I prepped the building first by wiping rubbing alcohol on it to
remove any dirt or greasy film.  Any help is appreciated.  Thanks.
e - 17 Dec 2005 03:08 GMT
>Newbie question here:
>I am trying to repair some plastic buildings (don't know what type of
[quoted text clipped - 14 lines]
>would.  I prepped the building first by wiping rubbing alcohol on it to
>remove any dirt or greasy film.  Any help is appreciated.  Thanks.

1. is it worth it? are they rare or valuable?
2. what scale and have you looked for others?
3. how much work and what is your time worth?
4. what kind of plastic?
richblacksmith@adelphia.net - 17 Dec 2005 03:37 GMT
yes it is worth it.  These are actually plastic buildings off of a
playfield of a twenty year old pinball machine.  They do not make these
game specific parts anymore and I have searched for them on ebay and
other sites for years.  As I said before, I do not know the type of
plastic that they are made of.  I believe that they were originally
made from vaccuum forming if that helps?  I guess that my biggest
problem is finding a product that will flow over the structure evenly
with a thin coat, but more importantly, a product that will bind to the
plastic.  The epoxy resin does a nice job, but I would have to mix a
massive quantity to be able to pour it over the building and its really
kind of thick for that.  I know I'm reaching here, but how about KILZ
paint primer?  Maybe a couple of coats???  Ideas?!
Jim Atkins - 17 Dec 2005 03:44 GMT
Depending on what kind of plastic and how thick, Kilz might have bad effects
by softening possible- how about this- can you get at the inside of the
buildings? then reinforce from the inside with 2-part epoxy putty- thin bead
along inside the corners. You could then use it on the outside of the edges
to reinforce and restore, and then paint normally. Also, there's a
resurfacing paint called Mr. Surfacer, will fill small imperfections in a
surface and with a little wet sanding will make it look good again. BTW, Mr.
Surfacer comes in a few grades, starting with 500 grit and working down.
Keep us posted on this- sounds intriguing-

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Jim Atkins
Twentynine Palms, CA USA

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Inside of a dog, it's too dark to read.
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richblacksmith@adelphia.net - 17 Dec 2005 03:51 GMT
Thanks for the reply.  I have another broken building that I guess I'll
have to experiment on with different products.  Maybe the kilz.  As I
said before, I fixed pretty much everything that needed fixing, I just
need a final coat of something to smooth everything out.  (scratches
and so on)  Will this "Mr.Surfacer" bond to plastics?  And, where can I
get it?  Also, what are your thoughts on Krylon's Fusion paint?
richblacksmith@adelphia.net - 17 Dec 2005 03:54 GMT
was also thinking of possible trying fiberglass resin (without the
cloth obviously)
Rich
Greg Heilers - 17 Dec 2005 15:35 GMT
> was also thinking of possible trying fiberglass resin (without the
> cloth obviously)
> Rich

If these buildings are indeed hollow (as suggested by your observation that
they are vac-formed); then I would second Jim's suggestion.  The two-part
epoxy putties would be ideal for this.  They are strong, easy to apply, and
little-to-no mess.  They can be found under a variety of names.  Check a
good, full-line plumbing supply store for "A+B" or "Atlas" putties.  And
in the radiator sections of good automotive supply stores, look for a
two-part putty that comes in a blister pack.  One brand is "Super Glue"
brand; and I have even found a "house brand" at Big Lots! (and cheap,
too!).   These putties can be pressed into the inside of the buildings
using nothing but your finger, and a little water to keep it from sticking
to your finger.  Once cured, they are rock hard; and can be sanded and/or
carved.

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Greg Heilers
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z - 19 Dec 2005 19:56 GMT
> > was also thinking of possible trying fiberglass resin (without the
> > cloth obviously)
[quoted text clipped - 12 lines]
> to your finger.  Once cured, they are rock hard; and can be sanded and/or
> carved.

My latest refinement on the process: fill such hollow cavities with the
somewhat new (to me anyway) **low expansion** canned polyurethane foam,
sold for use around doors etc. so they don't push the door frame out of
the way. You can even find shortie cans of the stuff if you look around
home depots and lowes and so on. any overfill can be easily
filed/sanded off. you can't jump up and down on it like if you filled
it with epoxy, but it's almost as sturdy and a lot simpler to do.

> --
>
[quoted text clipped - 6 lines]
>   -- Homer Simpson
>      There's No Disgrace Like Home
Mad-Modeller - 18 Dec 2005 06:59 GMT
> Thanks for the reply.  I have another broken building that I guess I'll
> have to experiment on with different products.  Maybe the kilz.  As I
> said before, I fixed pretty much everything that needed fixing, I just
> need a final coat of something to smooth everything out.  (scratches
> and so on)  Will this "Mr.Surfacer" bond to plastics?  And, where can I
> get it?  Also, what are your thoughts on Krylon's Fusion paint?

The prevailing opinion over on Hobby Heaven's message board is that
Krylon Fusion isn't worth using on styrene.  I don't recall the
specifics because the group knowledge turned me off the idea of trying
it.  IIRC, Fusion paints cost more than the regular Krylon line.

Bill Banaszak, MFE Sr.
e - 17 Dec 2005 05:47 GMT
>yes it is worth it.  These are actually plastic buildings off of a
>playfield of a twenty year old pinball machine.  They do not make these
[quoted text clipped - 8 lines]
>kind of thick for that.  I know I'm reaching here, but how about KILZ
>paint primer?  Maybe a couple of coats???  Ideas?!

yeah, don't experiment.
check google for companies that restore such and find out
what you can.
or if you just want it to look ok, take a piece to a plastic
seller and have them if the type. look for a plexi-styrene
dealer in your phone book.
richblacksmith@adelphia.net - 18 Dec 2005 02:42 GMT
here is another thought, you guys paint your models right???  If your
models are plastic, why couldn't I just use the same paint to spray
these buildings with.  Maybe multiple coats of model paint might do the
trick?
dbpbandit - 19 Dec 2005 16:45 GMT
I also restore classic video games so I can totally sympathize with you
on the value you place on these parts. That's the reason why I cant
stress enough that you REALLY NEED TO KNOW what type of plastic these
are made of. if you use the wrong paint or even a wrong combination you
could unwillingly destroy the pieces. If you haven't already, check out
the Pinball forums in Google and/or yahoo, I'm sure there are other
collectors who have the same game and will know what type of plastic
the parts are made from. A lot of times you will actually get someone
from the business who might have first hand knowledge of the actual
pieces your looking to restore. (that's why these groups are so great)
Good luck.....

-Dave
 
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