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make a new window (clear parts forming)

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marc - 06 Jul 2007 16:12 GMT
I need to make a replacement cylindrical window for an old model I'm
making.  About 1" in diameter, 3/4" tall.  Any suggestions??  I've
thought about heating up a metal rod, they wrapping a thin piece of
plexi around it, but I'm not sure if that will craze the inside.

Help?
frank - 06 Jul 2007 17:26 GMT
How about clear 1" tubing, like from Plastruct? Or maybe a clear
1" or so plastic bottle?

> I need to make a replacement cylindrical window for an old model I'm
> making.  About 1" in diameter, 3/4" tall.  Any suggestions??  I've
> thought about heating up a metal rod, they wrapping a thin piece of
> plexi around it, but I'm not sure if that will craze the inside.
>
> Help?
The Keeper - 07 Jul 2007 07:54 GMT
>     How about clear 1" tubing, like from Plastruct? Or maybe a clear
> 1" or so plastic bottle?
[quoted text clipped - 7 lines]
>
> - Show quoted text -

I'm not envisioning your finished product well but most blister
packaging can provide you with a good starting point. You can also go
to most glass/plastic suppliers and they can provide you with a
variety of sheet or tubing.

You may need to make a "master" or form then drape your plastic over
that and then use a hair dryer or heat gun (on low!) to melt the
plastic over it. One or two practice sessions should result in a good
final product.
hth
The Keeper
 
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