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Building model maglev train

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smpaladin - 10 Sep 2004 00:51 GMT
I am attempting to build a small scale model maglev train.  Has this
ever been done before?  And if so are there any resources available
where I could refer to?

This is a picture of the cross section of a possible rail/car design,
which I haven't tried yet.  The rail is a 2x4 lined with permanent
magnets on both sides and on the top.  The car wraps around the 2x4
with permanent magnets attached to the car being repelled by the
magnets on the 2x4.
Does anyone know if this would actually make the car float without
touching the 2x4?  Or would the slightest touch to the car cause it to
stick to one side of the 2x4?

http://www.geocities.com/smpaladin/maglev.jpg

Thanks for any feedback.
Gregory Procter - 10 Sep 2004 03:41 GMT
> I am attempting to build a small scale model maglev train.  Has this
> ever been done before?  And if so are there any resources available
[quoted text clipped - 12 lines]
>
> Thanks for any feedback.

You would only have to provide the right balance of magnetic strength to
weight to achieve a floating balance.
John H - 10 Sep 2004 04:54 GMT
> > I am attempting to build a small scale model maglev train.  Has this
> > ever been done before?  And if so are there any resources available
[quoted text clipped - 16 lines]
> weight to achieve a floating balance.
> I think you would get a definite cogging effect, like turning a stepping
motor. additionally you have no contact for conventional traction to propel
the train.

The prototype maglevs use coils (preferably superconducting but thats not
needed for modeling) driven like a stepper motor for both lift and drive.
Think of a linear stepper.

Conceivably you could use permanent magnets in the train, and coils driven
by a conventional stepper for the track and lift

John H.
Gregory Procter - 10 Sep 2004 22:17 GMT
> > > I am attempting to build a small scale model maglev train.  Has this
> > > ever been done before?  And if so are there any resources available
[quoted text clipped - 27 lines]
>
> John H.

With the permanent magnets for lift, you must have one side of the track
'north' and the other side 'south' continuously. Using a direct linear stepper
drive in that situation only allows you to go sideways two steps!
Adding a longtitudinal linear stepper to the fixed magnet lift system will
result in a bumpy ride because the drive magnetisim will affect the lift
magnetisim.

Back to the drawing board!

How about magnetic lift and propeller drive(?)

Regards,
Greg.P.
Dave Curtis - 10 Sep 2004 07:27 GMT
> > I am attempting to build a small scale model maglev train.  Has this
> > ever been done before?  And if so are there any resources available
[quoted text clipped - 15 lines]
> You would only have to provide the right balance of magnetic strength to
> weight to achieve a floating balance.

Ummm... key word here being *only*.  Magnetic force is extremely
non-linear with distance and direction. 12-inch-to-the-foot mag-levs
have fairly sophisticated closed-loop control circuitry governing
electro-magnets to maintain correct levitation distance. Permanent
magnets *might* work if you get the strengths, car weights, and C.G.
just right.  I think you'll have to run some experiments.

How to you envision the propulsion system working?
smpaladin - 10 Sep 2004 20:58 GMT
> > > I am attempting to build a small scale model maglev train.  Has this
> > > ever been done before?  And if so are there any resources available
[quoted text clipped - 24 lines]
>
> How to you envision the propulsion system working?

This project is actually part of my senior project for high school.  I
have never really worked with magnets, electromagnets, or linear
motors before, so I may be underestimating the difficulty of
accomplishing this whole thing.

This picture shows once again the cross section of the rail/car
design, except now there is an electromagnet below the car, inbetween
the two permanent magnets.  The electromagnet switches polarity so
that it is attracted and repelled by the permanent magnets on the
track, moving it forward, and it keeps switching polarity at the right
time to keep the car moving foward.

I would need some kind of switch to detect when to change the polarity
of the electromagnet.

http://www.geocities.com/smpaladin/maglev2.jpg
John H - 10 Sep 2004 23:29 GMT
> This project is actually part of my senior project for high school.  I
> have never really worked with magnets, electromagnets, or linear
[quoted text clipped - 10 lines]
> I would need some kind of switch to detect when to change the polarity
> of the electromagnet.
Others have suggested "faking" it which is perfectly ok for modeling in
general....but not for a HS project.

As far as controling your mag coils.... The drive IC and its associated Hall
Effect switches from an old floppy drive wiuld be a good starting point. You
may be able to use coils from this source as well. Anyway its free starting
point.

You are going to have to study up on exactly how these drive chips function
and how Hall Effect switches work to adapt them, but it should work.

One problem I see is having the coils and control in the train rather than
the track. There is no contact to provide control or power so wireless
control and battery power would be required. If the permanent magnets are in
the train and the coils in the track its simpler, but requires more coils
and wiring. Remember that you must provide at least lift to every car, not
just the "engine".

For more help offgroup, e-mail me.

John H.
smpaladin - 11 Sep 2004 15:53 GMT
> Others have suggested "faking" it which is perfectly ok for modeling in
> general....but not for a HS project.
[quoted text clipped - 17 lines]
>
> John H.

I would greatly prefer having coils in the track to provide the
propulsion of the car, rather than having the coils, power, sensors
mounted on the car, since that would make it much heavier.  But as you
point out, having electromags in the track would require large amounts
of coils and wiring.  As of now, since I am only trying to demonstrate
the principles of a linear electric track combined with levitation, I
am planning to create a "test" track, maybe a couple of feet in
length.
The questions are will I be able to buy or create electromagnets
strong enough to pull the car?  From what I plan, if I use Hall Effect
sensors (which I am not at all familar with) to detect when the car is
over a specific coil, and then to switch that coil's polarity to
attract or repel the car, I would need a Hall Effect sensor to
accompany each row of coils for the entire length of the track.

So right now I see two distinct parts of the maglev, 1. The levitation
part, which involves permanent magnets lined along the track and under
the car to levitate it, and 2. The propulsion part, having coils
either on the car or on the track, for which I'm leaning towards
having the coils on the track.
John H - 12 Sep 2004 05:21 GMT
> I would greatly prefer having coils in the track to provide the
> propulsion of the car, rather than having the coils, power, sensors
[quoted text clipped - 4 lines]
> am planning to create a "test" track, maybe a couple of feet in
> length.

you would only need about ten coils per foot of track
> The questions are will I be able to buy or create electromagnets
> strong enough to pull the car?
Yes, the coils from floppy drives should be good for a few ounces of car,
and are free. So are all the Hall switches you need as they are on the same
little board as the coils. Hall switches are (simplified) semiconductors,
like transistors, which are magnetic sensitive. You will probably need a
single power transister current booster on each phase to run as many coils
as you will need.
From what I plan, if I use Hall Effect
> sensors (which I am not at all familar with) to detect when the car is
> over a specific coil, and then to switch that coil's polarity to
> attract or repel the car, I would need a Hall Effect sensor to
> accompany each row of coils for the entire length of the track.

True, but you would switch a group of one third of all coils together, so
only three sets of coils.

> So right now I see two distinct parts of the maglev, 1. The levitation
> part, which involves permanent magnets lined along the track and under
> the car to levitate it
I think you will find that permanent magnets in the track won't work for
lift because of the cogging effet, and interfering action with the coils
magnetics.  2. The propulsion part, having coils
> either on the car or on the track, for which I'm leaning towards
> having the coils on the track.
With no switching (ie coils energized but steady state) you would get your
lift. Think of a helicopter in hover, then as coils shift to the helicopter
moving off.

John H.
smpaladin - 15 Sep 2004 23:43 GMT
> > I would greatly prefer having coils in the track to provide the
> > propulsion of the car, rather than having the coils, power, sensors
[quoted text clipped - 36 lines]
>
> John H.

Here is a possible design that I've come up with for the propulsion,
disregarding the levitation.
http://www.geocities.com/smpaladin/maglev6.gif
Since I'm relatively new to electronics, the above design may not even
work in principle.

When the track is turned on, all of the coils on the track would be
turned on and have N polarity.  The only time a coil would have S
polarity is when the hall sensor behind it is turned on by a magnetic
field.  That magnetic field is caused by the permanent magnet with
polarity N that's attached beneath the "car".  Once the "car" moves
past that hall sensor, it turns off, which makes the coil in front of
it go back to N polarity.  This cycle repeats over and over.

The key component here is the yellow switch that reverses the polarity
of the coil as long as a smaller current is applied to it.  Is there
even a type of switch that would do that?  If so, what is it called
and where could I get more information about it?

Also, does anyone know where I could buy cheap permanent magnets in
large numbers?
John H - 16 Sep 2004 02:59 GMT
> Here is a possible design that I've come up with for the propulsion,
> disregarding the levitation.
[quoted text clipped - 17 lines]
> Also, does anyone know where I could buy cheap permanent magnets in
> large numbers?

Both coils and permanent magnets have both N and S ends on each ( I don't
know of anyone who has made Monopoles yet)

Coils and magnets would be positioned at right angles to the track
(vertical).

As far as switches for the coils are concerned, at low current, simple
binary buffers (4, 6 or 8 per IC). at higher current a two transister pair
would work.

Permanent magnets are in every stepper motor in every dead floppy disc ever
made, usually in a disc form. that can be cut or broken (scribe and snap
like glass) to get smaller magnets.

Otherwise your design looks OK.

John H
Dave Curtis - 16 Sep 2004 04:04 GMT
smpaladin@yahoo.com (smpaladin) wrote in message

> Also, does anyone know where I could buy cheap permanent magnets in
> large numbers?

Try All Electronics or American Science and Surplus

http://allelectronics.com/
http://www.sciplus.com/

to name a couple.  Google-up the electronic surplus places.

And just for grins, a link to diamagnetic levitation:

http://www.scitoys.com/scitoys/scitoys/magnets/suspension.html

-dave
Richard Schumacher - 11 Sep 2004 15:51 GMT
Search for the terms: halbach magnet array levitation .
Gregory Procter - 10 Sep 2004 22:20 GMT
> > > I am attempting to build a small scale model maglev train.  Has this
> > > ever been done before?  And if so are there any resources available
[quoted text clipped - 17 lines]
>
> Ummm... key word here being *only*.

You noticed that too huhh - isn't language fun :-)

> Magnetic force is extremely
> non-linear with distance and direction. 12-inch-to-the-foot mag-levs
> have fairly sophisticated closed-loop control circuitry governing
> electro-magnets to maintain correct levitation distance. Permanent
> magnets *might* work if you get the strengths, car weights, and C.G.
> just right.  I think you'll have to run some experiments.

I'm sure it could be done using 'suck it and see' methods - a model doesn't have to carry
varying loads.

> How to you envision the propulsion system working?

See my other post.
Arnold Morscher - 10 Sep 2004 22:29 GMT
>>>>I am attempting to build a small scale model maglev train.  Has this
>>>>ever been done before?  And if so are there any resources available
>>>>where I could refer to?

>>Magnetic force is extremely
>>non-linear with distance and direction. 12-inch-to-the-foot mag-levs
>>have fairly sophisticated closed-loop control circuitry governing
>>electro-magnets to maintain correct levitation distance. Permanent
>>magnets *might* work if you get the strengths, car weights, and C.G.
>>just right.  I think you'll have to run some experiments.

I predict, that using permanent magnets ALONE, you will not be able to
get the "train" to freely levitate without flipping or twisting over. No
matter how many permanent magnets you use, and no matter how they are
mounted to the train and supporting tracks, somehow, the train will
always be unstable and not float at all.

If this were to be possible to do (using only permanent magnets), we
would have countless magnetic floating toys and gadgets already.

I hope my prediction is proven false.
Arnie Morscher
Gregory Procter - 10 Sep 2004 23:11 GMT
> >>>>I am attempting to build a small scale model maglev train.  Has this
> >>>>ever been done before?  And if so are there any resources available
[quoted text clipped - 18 lines]
> I hope my prediction is proven false.
> Arnie Morscher

I think it's possible if the vehicle wraps around a "T" shape track.
Certainly there would need to be side magnets on the vehicle to keep it
centered but with careful balance of lifting magnets and weight only a
non-magnetic safety tang/strip under the "T" head would be sufficient.
Arnold Morscher - 11 Sep 2004 01:09 GMT
>>I predict, that using permanent magnets ALONE, you will not be able to
>>get the "train" to freely levitate without flipping or twisting over. No
[quoted text clipped - 12 lines]
> centered but with careful balance of lifting magnets and weight only a
> non-magnetic safety tang/strip under the "T" head would be sufficient.

I maintain my prediction, the intial condition remains, "using permanent
magnets ALONE",  thus, no "non-magnetic safety tang/strip" thingy is
allowed.

Please, Please, someone prove me wrong.  We could make some money.

Arnie Morscher
Richard Schumacher - 11 Sep 2004 15:57 GMT
 > I maintain my prediction, the intial condition remains, "using
permanent
> magnets ALONE",  thus, no "non-magnetic safety tang/strip" thingy is
> allowed.
>
> Please, Please, someone prove me wrong.  We could make some money.

Look up Earnshaw's theorem, and then some of the ways people have found
to work around it.
Arnold Morscher - 11 Sep 2004 18:44 GMT
>  > I maintain my prediction, the intial condition remains, "using permanent
>
>> magnets ALONE",  thus, no "non-magnetic safety tang/strip" thingy is
>> allowed.
>>
>> Please, Please, someone prove me wrong.  We could make some money.

> Search for the terms: halbach magnet array levitation .....

I did.  Very interesting.  I like it.  But: "When the train car is at
rest (in a station), no levitation occurs, and the car is supported by
auxiliary wheels."  So, my prediction still holds, but seems to be
threatened by very smart scientists and engineers.

> Look up Earnshaw's theorem, and then some of the ways people have found
> to work around it.

Ah excellent.  So, Earnshaw says that my prediction is correct, but then
easily defeated by simple things like spinning.   I love this spinning toy:

http://www.levitron.com/

Very interesting stuff.  I think I will by myself a levitron for christmas.

Thanks for all the cool links,
Arnie Morscher
Daniel A. Mitchell - 13 Sep 2004 15:14 GMT
>>> I predict, that using permanent magnets ALONE, you will not be able to
>>> get the "train" to freely levitate without flipping or twisting over. No
[quoted text clipped - 20 lines]
>
> Arnie Morscher

Your statement, as presented, is likely true. However, no mag-lev
system, model or prototype that I've ever heard of does NOT use some
form of "non-magnetic safety tang/strip thingy" (read "guideway"), if
for nothing else than to hold the magnets (permanent or
electromagnetic). Usually these are either a "T" shape as mentioned, or
a "U" shaped channel. The train either sets in the "U" or straddles the "T".

Mag-levs usually configure their magnet arrays in "repulsive" mode, as
it is inherently stable. The car will self-levitate at a height where
gravity and magnetism balance. A few mag-levs have been built using
"attractive" mode, but these are inherently unstable, and require
elaborate feedback to control the strength of the magnets, adding much
complexity. It CAN be done, but why bother?

Dan Mitchell
============
t.cane@btinternet.com - 10 Sep 2004 09:27 GMT
>I am attempting to build a small scale model maglev train.  Has this
>ever been done before?  And if so are there any resources available
[quoted text clipped - 12 lines]
>
>Thanks for any feedback.
Hi

The principles on which this could be done were posted in an
article in the British model railway magazine Model Railways
in the 1970's by no lesser person that Porfessor Laithwaite.
Esentially the method was as previously posted of a long
linear motor providing both lift and propulsion. The frequency
the switching of the coils setting the speed.

I have a copy of the article some where but it may take a
while to find.

Regards

Tony Cane
Wolf Kirchmeir - 10 Sep 2004 14:45 GMT
> I am attempting to build a small scale model maglev train.  Has this
> ever been done before?  And if so are there any resources available
[quoted text clipped - 12 lines]
>
> Thanks for any feedback.

If you're thinking of plain flat magnets, such as are used for closet
latches, it won't work. These are magnetised crosswise, so that there's
an N and one end (or side) of the magnet and an S on the other. Move the
train slightly, and you'll have N poles on the train opposite S poles on
the track, and click! A locked in place train.

The only way to make it work is to arrange the magnets such that only S,
say, on the train and the track face each other, the N poles facing the
other way. Then the train will float. In fact it will be impossible to
make the train and the track latch onto each other.

You could set flat magnets on edge in grooves in the top surface of the
track and along its sides, with their S poles facing up and out, with a
corresponding arrangement on the train. Flat magnets with S on one
surface and N on the other would be simpler (just glue them in place),
but AFAIK there aren't any available, leastways not cheap ones.

The reason real maglev uses supercooled electromagnets is to produce
sufficient field strength to lift the train, and to make it possible to
switch fields on train and track slightly out of phase to move the train
along the track. You'd have to find some other way to move your train -
maybe air blown through holes underneath then train?

HTH&GL
Mr Leftie - 10 Sep 2004 15:30 GMT
Do like the rest of us do when we build simulations of the real world,,,,,

FAKE IT!!!

Seriously, get like a hot wheels car set and use those wheels under the
"MAGLEV" train.  Now for a powered unit...hmmmmm

I got it....

Go to a toy store and buy a "MINI RACER"  these are very little R/C racers
about 2 inches long maybe...only about $20 US.  put it together have fun...

send us a photo

Good luck from the U&I rr in Central NY

> I am attempting to build a small scale model maglev train.  Has this
> ever been done before?  And if so are there any resources available
[quoted text clipped - 12 lines]
>
> Thanks for any feedback.
Mark Mathu - 13 Sep 2004 08:24 GMT
> Do like the rest of us do when we build simulations of the real world,,,,,
> FAKE IT!!!
> Seriously, get like a hot wheels car set and use those wheels under the
> "MAGLEV" train.  Now for a powered unit...hmmmmm

That doesn't really cut it for senior high school projects.
Mr Leftie - 16 Sep 2004 02:43 GMT
My apologies to you, Mark.

I read the post in here thinking you were building , well a model like the
rest of us.  It's what the newsgroup is about,  You didn't mentioned it was
a science project, which is cool, but it's a tiny fact left out.  anyway,
enjoy the newgroup and good luck.
Mark Mathu - 18 Sep 2004 05:25 GMT
> My apologies to you, Mark.
> I read the post in here thinking you were building , well a model like the
> rest of us.  It's what the newsgroup is about,  You didn't mentioned it was
> a science project, which is cool, but it's a tiny fact left out.  anyway,
> enjoy the newgroup and good luck.

Hey Mr Leftie:

1) This whole question about modeling a maglev train was raised by
smpaladin@yahoo.com, not by me.
http://tinyurl.com/3zm8y

2) smpaladin@yahoo.com, who originally questioned about building a maglev
model train, said that this was a science project:
http://tinyurl.com/69v5y

You have two incorrect facts in your message:
1) it wasn't me building the maglev model (I'm working on a section tool
house and a yard office right now), and
2) The "tiny fact" that it was a science project was not left out of the
discussion before you replied.

If you're going to come back with a smart-a.s answer, at least try to get
your facts straight.
smpaladin - 18 Oct 2004 01:40 GMT
I've finally bought or ordered and recieved all the parts that I need
to begin the track and train: Hall sensors, power transistors, sheets
of styrofoam, two small wood beams, ceramic wire, magnet strips.

I'll keep this thread posted on my progress.
JCunington - 18 Oct 2004 05:10 GMT
>I've finally bought or ordered and recieved all the parts that I need
>to begin the track and train: Hall sensors, power transistors, sheets
>of styrofoam, two small wood beams, ceramic wire, magnet strips.
>
>I'll keep this thread posted on my progress.

It can be done. The only questions are how easily, with what hardware, and how
affordable? Good luck and I wish you success. I look forward to reading your
progress.

Jay

All the world's a stage - and everybody's a critic.
All messages from domain hotmail.com have been blocked.
Richard P. Kubeck - 31 Oct 2004 08:58 GMT
Good Day,
I saw your post after it was almost of this list.
Revell made a model of the German Maglev,in HO.
I have one on my layout but it only runs about 5 feet.It is part of my
central rail,bus,maglev,subway and monorail terminal.
I had to scratch built about 3 feet of rail.
I used a system of magnets,3 strip type.One on top of the rail and one
on each side.They are set so they repel and make the maglev float.
I use a fine fish line to pull the maglev back and forth,the line goes
down under the layout to a motor which moves the line back and forth.Two
photo switches start and reverse the motor.
The maglev leaves the terminal the hides behind a group of buildings.A
timer then kicks in and the maglev reappears.

UNCLE
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