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Model Forum / General / Railroads / February 2007



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Shelf layout construction tips

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Jeff Hensley - 27 Feb 2007 02:34 GMT
I am going to build a shelf layout in HO. I have the initial plan created.
My concern is making sure that the sections fit and stay together and that
electrical connections do the same. I will be using DCC to run the
locomotives. What I need are some basic instructions for putting the
sections together and making the connections. Any links would be helpful as
well as any pertinent suggestions.

Thanks in advance.
nospam@sbcglobal.net - 27 Feb 2007 03:11 GMT
> I am going to build a shelf layout in HO. I have the initial plan created.
> My concern is making sure that the sections fit and stay together and that
[quoted text clipped - 4 lines]
>
> Thanks in advance.

Jeff, there's no shortage of books available on layout building.
Trying to cover all bases (or even many of them), as far as
construction materials, connection types etc, in a usenet post
isn't really practical.  Or maybe if you provide more detail
about what you're using, someone can give specific help.
Frank A. Rosenbaum - 27 Feb 2007 03:30 GMT
Jeff, I am doing exactly what you are. What I did to line up the modules was
to clamp them together and make sure the joint was level on top. Then I
drilled two 17/64th" holes and used 1/4 in carriage bolts with fender
washers and wing nuts to hold them together. For the wiring, I am going to
use a household extension cord with a plug on one end and a socket on the
other.

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>I am going to build a shelf layout in HO. I have the initial plan created.
> My concern is making sure that the sections fit and stay together and that
[quoted text clipped - 5 lines]
>
> Thanks in advance.
Greg Procter - 27 Feb 2007 04:16 GMT
> Jeff, I am doing exactly what you are. What I did to line up the modules was
> to clamp them together and make sure the joint was level on top. Then I
> drilled two 17/64th" holes and used 1/4 in carriage bolts with fender
> washers and wing nuts to hold them together. For the wiring, I am going to
> use a household extension cord with a plug on one end and a socket on the
> other.

DON'T EVER DO THAT WITH A HOUSEHOLD EXTENSION CORD!!!
Eventually someone will plug it into the mains and even if the result is
not fatal it will cause fairly terminal damage to your locos etc etc.

I use either computer 25 pin parallel plugs and sockets (difficult for
inexperienced solderers) Radio DIN plugs and sockets (better) or
Marklin/Brawa colour coded plugs and sockets.

The cheapest multipin plugs and sockets are ordinary chocolete block
connectors in pairs with 1/32" brazing rod pins screwed tight into one
set and the other set as the socket.
Frank A. Rosenbaum - 27 Feb 2007 05:25 GMT
OK, you got my attention with that. I forgot that you can make something
'fool proof', but you can't make it Damn Fool Proof. I will have to come up
with a better way.

Thanks Greg.

>> Jeff, I am doing exactly what you are. What I did to line up the modules
>> was
[quoted text clipped - 16 lines]
> connectors in pairs with 1/32" brazing rod pins screwed tight into one
> set and the other set as the socket.
Wolf - 27 Feb 2007 17:33 GMT
>> Jeff, I am doing exactly what you are. What I did to line up the modules was
>> to clamp them together and make sure the joint was level on top. Then I
[quoted text clipped - 14 lines]
> connectors in pairs with 1/32" brazing rod pins screwed tight into one
> set and the other set as the socket.

You can get miscellaneous connectors at Radio Shack (USA) or the Source
(Canada), and even at Canadian Tire in the auto parts section. Use the
cheapest ones that have enough pins. (You don't have Canadian Tire?
Pity. :-))

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Frank A. Rosenbaum - 27 Feb 2007 17:38 GMT
>>> Jeff, I am doing exactly what you are. What I did to line up the modules
>>> was
[quoted text clipped - 22 lines]
> cheapest ones that have enough pins. (You don't have Canadian Tire? Pity.
> :-))

No Canadian Tire???? Gasp, I guess I will have to drive the three hours or
so to get from Seattle to BC to get to one.

Since I won't be taking it apart very often, I think I will use the
Cinch-Jones, or Molex connectors that I already have.
Jeff Hensley - 28 Feb 2007 00:58 GMT
On 2/26/07 11:16 PM, in article 45E3B087.2FBEFF8C@ihug.co.nz, "Greg Procter"
<procter@ihug.co.nz> wrote:

>> Jeff, I am doing exactly what you are. What I did to line up the modules was
>> to clamp them together and make sure the joint was level on top. Then I
[quoted text clipped - 14 lines]
> connectors in pairs with 1/32" brazing rod pins screwed tight into one
> set and the other set as the socket.
I was thinking about using suitcase type fasteners to hold the module
together. That would provide easy setup/teardown. However, using a bolt
system would add more stability. Thanks. For the electrical connections I
was thinking RCA type male/female plugs. Thoughts?
David Nebenzahl - 28 Feb 2007 01:15 GMT
Jeff Hensley spake thus:

For the electrical connections I was thinking RCA type male/female
plugs. Thoughts?

Nah. Not a good idea for safety reasons (although I'll have to admit I
have a track board with a phone jack for power, also not a good idea).
If you're the only one who'll ever plug it in to something, probably not
a problem. But if someone plugs a DCC-powered phono plug into someone's
boom box input, watch out!

I'd suggest Molex connectors, which are cheap, easily available, and
made for power connections (think PC power supply connectors). Or
whatever folks use by convention to power modules, as someone else
suggested.

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gl4316@yahoo.com - 28 Feb 2007 07:14 GMT
> Jeff Hensley spake thus:
>
[quoted text clipped - 11 lines]
> whatever folks use by convention to power modules, as someone else
> suggested.

Most of the molex stuff I have seen isn't designed for frequent plug and
unplugging (I think they are rated at something like 200 cycles or so
before the contacts bend out of shape).

Anderson makes a reasonably priced set of connectors that is non-gendered,
so that for example one might be able to turn part of the layout around
180 degrees and still plug the connectors together.

As we are not talking about huge voltages, a lot of different stuff in the
automotive parts stores should work OK.

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David Starr - 27 Feb 2007 23:34 GMT
> I am going to build a shelf layout in HO. I have the initial plan created.
> My concern is making sure that the sections fit and stay together and that
[quoted text clipped - 4 lines]
>
> Thanks in advance.

Suggestion.  Go to the NMRA website and look for the NMRA specifications
for modular layouts.  Such a specification ought to call out electrical
connectors, mechanical fittings to join modules, and other things
required to allow modules built by different modelers to plug together
and work.  Any connectors or hardware recommended is probably easy to
find, reliable and economical.

David Starr
curtmchere@aim.com - 27 Feb 2007 23:38 GMT
Won't screws hold them together?  The wires run through so that should
not be an issue?

> I am going to build a shelf layout in HO. I have the initial plan created.
> My concern is making sure that the sections fit and stay together and that
[quoted text clipped - 4 lines]
>
> Thanks in advance.
 
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