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Model Forum / General / Railroads / March 2008



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LED signals with tortoise swiches

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tex shalter - 28 Mar 2008 19:28 GMT
I got my tortoise switches all working great. I even have a double crossover
that operates from a single toggle.
Now, I would like to make some dwarf  yard signals to show how the switches
are thrown.

I have wired colored LEDs to the switch and they seem to do OK.

Wondering  about the proper Ohm resistance for the lights. Currently I am
using 1/2 watt 220 ohm and it all seems to work good. I want to be sure the
bulbs don't burn out too soon - they're a little too bright.

Any help welcome.
Big Al - 28 Mar 2008 19:37 GMT
> I got my tortoise switches all working great. I even have a double crossover
> that operates from a single toggle.
[quoted text clipped - 8 lines]
>
> Any help welcome.

Increase the resistor to decrease the voltage across the led, thus the
brightness.   If you have them, a potentiometer works great for a test,
then just measure the resistance after you disconnect it, and replace
with fixed resistor.
Calvin Henry-Cotnam - 29 Mar 2008 21:58 GMT
Big Al (BigAl@nowhere.com) said...

>Increase the resistor to decrease the voltage across the led, thus the
>brightness.

No, it is the current through an LED that determines its brightness; the
voltage across it is relatively constant, being a diode.

Typically, an LED will have a forward voltage drop of about one volt, and
as a rule of thumb, I would light it with 10 mA of current. Though, you
are likely safe from burning it out anywhere between 5 and 20 mA. You can
experiment to see what brightness you get from a given LED for a given
current.

To do this, take the voltage you are supplying and subtract 1. Take that
value and divide it by 0.01 (multiply it by 100). That will give you the
resistance needed to limit the current from that voltage supply to 10 mA.

For example, if the supply is 6 volts, then take 5 and multiply by 100 to
get 500 ohms. The nearest resistor would be 470 ohms (or 510, if you have
5% tolerance resistors).

The only other thing to be aware of is the power rating of the resistor.
It must be sized to be able to dissipate the power it will draw when the
LED is lit. This is the square of the current multiplied by its resistance.
In the case above: 0.01 * 0.01 * 470 gives you 0.047 watts, so a 1/4 watt
resistor is more than ample.

Power the same LED off of an 30 volt supply and you get the following:
    Resistor = (voltage - 1) * 100 = 2900 ohms (2k7 is close)
    Power = 0.01075 * 0.01075 * 2700 = 0.311 watts
    So, a 1/4 watt resistor is not good enough, 1/2 watt is needed

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Calvin Henry-Cotnam
"As I listened to the Leader of the Opposition, it reminded me a little of
the professor who goes through our term paper, marks all over it everything
he disagrees with and then passes us anyway."
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Klaus D. Mikkelsen - 29 Mar 2008 22:50 GMT
> Typically, an LED will have a forward voltage drop of about one volt,

No allmost 2 unless it is a white or blue.

Klaus
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David Nebenzahl - 30 Mar 2008 00:34 GMT
On 3/29/2008 1:50 PM Klaus D. Mikkelsen spake thus:

>> Typically, an LED will have a forward voltage drop of about one volt,
>
> No allmost 2 unless it is a white or blue.

It's actually 1-point-something (or 1-comma-something for Yurpeens).
Varies from type to type.
Klaus D. Mikkelsen - 30 Mar 2008 06:57 GMT
> It's actually 1-point-something (or 1-comma-something for Yurpeens).
> Varies from type to type.

Yes but closer to 2 than 1 volt.
http://www.kpsec.freeuk.com/components/led.htm

Klaus
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Len - 30 Mar 2008 10:51 GMT
> > It's actually 1-point-something (or 1-comma-something for Yurpeens).
> > Varies from type to type.
[quoted text clipped - 3 lines]
>
> Klaus

Voltage drop and current handling ability will vary by LED type.

This page http://members.misty.com/don/ledc.html has a pretty good
breakdown on the various types/colors and their ratings.

And when I said I general use 5 - 12VDC with resistors in the 330 -
470 ohm range for LEDs, maybe I should have clarified a bit. I use
330ohm with 5 - 8VDC, 470ohm for 9 - 12VDC. I'm using older LEDs from
a bulk pack I bought years ago that have a max current rating of
50ma. None have burned up on me yet.

Len
Calvin Henry-Cotnam - 30 Mar 2008 18:51 GMT
David Nebenzahl (nobody@but.us.chickens) said...

>On 3/29/2008 1:50 PM Klaus D. Mikkelsen spake thus:
>
[quoted text clipped - 4 lines]
>It's actually 1-point-something (or 1-comma-something for Yurpeens).
>Varies from type to type.

I was giving a "rule of thumb" example, so for the most part whether one
uses 1 or 2 volts, it will have little effect as far as pushing the
current capacity of the LED or power capacity of the resistor.

If one wants to do something so close to the limits of the devices, then
more accurate calculations using more accurate values for the parts in
question will be needed. Generally though, rules of thumb procedures have
100% (or greater) fudge factors.

Signature

Calvin Henry-Cotnam
"As I listened to the Leader of the Opposition, it reminded me a little of
the professor who goes through our term paper, marks all over it everything
he disagrees with and then passes us anyway."
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David Starr - 31 Mar 2008 20:08 GMT
> Big Al (BigAl@nowhere.com) said...
>> Increase the resistor to decrease the voltage across the led, thus the
>> brightness.
>
> No, it is the current through an LED that determines its brightness; the
> voltage across it is relatively constant, being a diode.

That is a very important point.  LED's are not light bulbs.  They are
rectifiers, diodes, that just happen to glow when they conduct.  Once a
diode switches on, at acts like a closed switch, a short circuit, and
huge amounts of current will flow.  Followed by a small cloud of smoke.
 You must have a current limiting resistor in series with a LED, you
cannot bias them by applying just the right voltage.

> Typically, an LED will have a forward voltage drop of about one volt, and
> as a rule of thumb, I would light it with 10 mA of current. Though, you
> are likely safe from burning it out anywhere between 5 and 20 mA. You can
> experiment to see what brightness you get from a given LED for a given
> current.

  Also an important point.  Always compute your current limit resistor
to limit the current to your design value.  10 mA is a good design
value, the LED will glow plenty bright enough for model railroading
purposes. Don't calculate for voltage, always calculate the current.

> To do this, take the voltage you are supplying and subtract 1. Take that
> value and divide it by 0.01 (multiply it by 100). That will give you the
> resistance needed to limit the current from that voltage supply to 10 mA.

  That's the right way to do it.  Actually you can neglect the LED
forward bias voltage completely and get an answer good enough for
government work.  After measuring the forward bias voltage of many LED's
over the years I use 2.2 volts for the forward bias voltage of the
typical colored LED, but 1 volt is close enough.

> For example, if the supply is 6 volts, then take 5 and multiply by 100 to
> get 500 ohms. The nearest resistor would be 470 ohms (or 510, if you have
[quoted text clipped - 10 lines]
>     Power = 0.01075 * 0.01075 * 2700 = 0.311 watts
>     So, a 1/4 watt resistor is not good enough, 1/2 watt is needed

  In catalogs and data sheets I have seen many LED's specified to have
a forward bias voltage as high as 3.75 volts, but I have never
encountered such a high voltage on the bench.  The high voltage is a
worst case rating.  The maker wants to be sure that all his LED's will
pass incoming inspection at the customer's site.  So he specs a high
voltage, which every LED he ever made, going right back to the invention
of the LED, will pass. You don't want to design with the specified worst
case voltage, stick with 2.2 volts and things will work just fine.

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David J. Starr

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Klaus D. Mikkelsen - 28 Mar 2008 20:18 GMT
> Wondering  about the proper Ohm resistance for the lights. Currently I am
> using 1/2 watt 220 ohm and it all seems to work good. I want to be sure the
> bulbs don't burn out too soon - they're a little too bright.

Higer resistance - lower light.

You mention the resistor but not the voltage driving the circuit.

Klaus
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Charles Davis - 29 Mar 2008 04:42 GMT
>>Wondering  about the proper Ohm resistance for the lights. Currently I am
>>using 1/2 watt 220 ohm and it all seems to work good. I want to be sure the
[quoted text clipped - 5 lines]
>
> Klaus

The VOLTAGE is what determines the STARTING POINT for resistor selection.

You are reasonably close with 220 ohms (or you would be 'blowing' LEDs
now. To decrease the intensity, increase the ohms value of the resistor.

You will know when you have gone too far, because you won't have much
output from the LEDs.

Chuck D.
Len - 29 Mar 2008 10:07 GMT
> >>Wondering  about the proper Ohm resistance for the lights. Currently I am
> >>using 1/2 watt 220 ohm and it all seems to work good. I want to be sure the
[quoted text clipped - 15 lines]
>
> Chuck D.

On circuits running on 5 - 12VDC, depending on how bright I want
them,
I generally use 330 - 470 ohm resistors with LEDs and haven't had any
problems.

Len
Klaus D. Mikkelsen - 29 Mar 2008 12:51 GMT
> On circuits running on 5 - 12VDC, depending on how bright I want
> them,
>
> I generally use 330 - 470 ohm resistors with LEDs and haven't had any
> problems.

12 volts 330 ohms and 2 volts for the LED gives you something like
30mA/LED (buuuurn)

12 volts and 1000 ohms usually works for Me.

Klaus
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tex shalter - 29 Mar 2008 14:10 GMT
Thanks guys,
Using 9v 500 mAmp power from old walkman as power supply.

As I add more signals I assume I will pull more current from the switch
motors and all the lighting will get dimmer with each addition.

> > On circuits running on 5 - 12VDC, depending on how bright I want
> > them,
[quoted text clipped - 8 lines]
>
> Klaus
Wolf K. - 29 Mar 2008 14:22 GMT
> Thanks guys,
> Using 9v 500 mAmp power from old walkman as power supply.
>
> As I add more signals I assume I will pull more current from the switch
> motors and all the lighting will get dimmer with each addition.

Put the lights on a separate power supply.

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Klaus D. Mikkelsen - 29 Mar 2008 14:53 GMT
> Thanks guys,
> Using 9v 500 mAmp power from old walkman as power supply.

9 volts - 2 volts for the LED = 7 volts.

7 volts / 220 ohms = 32mA for the LED = (for normal LED's) very short
lifetime.

550 Ohms should be fine, that gives you 12-13 mA/LED and more than
sufficient light.

Klaus
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David Starr - 29 Mar 2008 21:34 GMT
> Thanks guys,
> Using 9v 500 mAmp power from old walkman as power supply.
>
> As I add more signals I assume I will pull more current from the switch
> motors and all the lighting will get dimmer with each addition.

   Max LED brightness is achieved at 20 milliamps thru the LED.  For
model railroading you may find full brightness a bit more than you like.
 To figure the current in the LED, use a meter to measure the voltage
across the dropping resistor.  Calculate current with Ohm's law (I =
V/R).  Current thru the dropping resistor is the same as current thru
the LED.  Naturally increaseing the resistor will lower the current in
the circuit.
  If memory serves, Tortoises draw about 30 millamps all the time.
Your 500 mA power supply is supposed to keep its output at 9 volts until
the load exceeds 500 ma .  That's about 15-16 tortoises.   When the load
exceeds 500 mA, the power supply may do any one of number of things.  If
may continue to furnish current and heat up.  It may decide life is too
tough and turn itself off.  It may allow its output voltage to sag off
from 9 volts.

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