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DCC Block Detection

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Puckdropper - 15 Apr 2009 23:59 GMT
Our club layout has a few block detectors scattered around.  They're made
by Integrated Signal Systems.  Does any one have a instruction booklet for
these?  I want to know how they're supposed to be installed.  It looks like
the fellow who installed them put them in one feeder to the block, but left
the bus alone.

I've observed an interesting behavior where the signal in front of an
approaching train changes before the train crosses in to the next block.  
There's a good 15-18 inches before the signal when it changes.

The parts of the signal system I'm referring to are here:
http://integratedsignalsystems.com/electronics/index.htm

Puckdropper
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"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

Charles Davis - 16 Apr 2009 04:32 GMT
> Our club layout has a few block detectors scattered around.  They're made
> by Integrated Signal Systems.  Does any one have a instruction booklet for
[quoted text clipped - 5 lines]
> approaching train changes before the train crosses in to the next block.  
> There's a good 15-18 inches before the signal when it changes.

That's because the 'Electrical' block starts just before there. Look at
the gaps in the rail.

Chuck D.

> The parts of the signal system I'm referring to are here:
> http://integratedsignalsystems.com/electronics/index.htm
>
> Puckdropper
Puckdropper - 16 Apr 2009 04:45 GMT
>> Our club layout has a few block detectors scattered around.  They're
>> made by Integrated Signal Systems.  Does any one have a instruction
[quoted text clipped - 16 lines]
>>
>> Puckdropper

The electrical block starts immediately under the signal bridge and
continues through a turnout to single track before stopping at a second
turnout continuing on to double track.  (The double track reduces to
single track to go through a tunnel.)

Where the signal changes, there's still 12-18" to the gap.

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

PV - 16 Apr 2009 19:54 GMT
>>> The parts of the signal system I'm referring to are here:
>>> http://integratedsignalsystems.com/electronics/index.htm
[quoted text clipped - 3 lines]
>turnout continuing on to double track.  (The double track reduces to
>single track to go through a tunnel.)

The behavior you're describing points pretty clearly to either shorted
blocks, a sneaky current path that closes based on turnout position, or
something conductive making intermittent contact with the rails.

It's rather irritating that they don't have the full manuals for the
detectors on their site. Not even a part number so you could find it
somewhere else. I was able to find in their catalog that they are dcc
compatible - some of these kind of systems aren't, so you're in good shape
there.

From the picture, it looks like these go in-line to one rail of the track -
they're not induction based like the team digital or digitrax detectors.
That means you need to have a very solid break on both ends - make sure one
end or the other hasn't expanded together against the adjacent blocks. You
also cannot share feeders - check if someone maybe patched in a power
feed hooked to your detector's rail input for some other block. Sloppy
stuff happens, especially when 'it doesn't matter'.

Another thing to check for is any sneakage from your turnouts - make sure
the power routing is working properly and there's no chance that the
non-switched leg of the turnout is supplying power to your detection
block (or the block you're leaving). That one rail needs to be 100%
isolated from everything else, 100% of the time. Sometimes accomplishing
this can be brain-seizure inducingly difficult.

Good luck with this - it can be a pain to solve, especially when
turnouts are involved. I have a lot of turnout and signal automation on my
layout, and it tooks months to work all the kinks out.
Signature

* PV   something like badgers--something like lizards--and something
      like corkscrews.

Puckdropper - 17 Apr 2009 06:06 GMT
>>>> The parts of the signal system I'm referring to are here:
>>>> http://integratedsignalsystems.com/electronics/index.htm
[quoted text clipped - 7 lines]
> blocks, a sneaky current path that closes based on turnout position,
> or something conductive making intermittent contact with the rails.

The detected feeder is the last feeder before the signal bridge gaps, so
it seems like the next detector is detecting something before it should.  
(Some sort of sneaky current path or capacitive effect from having the
wires so close?)

> It's rather irritating that they don't have the full manuals for the
> detectors on their site. Not even a part number so you could find it
> somewhere else. I was able to find in their catalog that they are dcc
> compatible - some of these kind of systems aren't, so you're in good
> shape there.

I'm going to give them a call tomorrow, and see if I can get anyone to
answer the phone.  It looks like after their move they just gave up doing
business.

> From the picture, it looks like these go in-line to one rail of the
> track - they're not induction based like the team digital or digitrax
[quoted text clipped - 4 lines]
> some other block. Sloppy stuff happens, especially when 'it doesn't
> matter'.

Please expand on the part about not being able to share feeders.  Is it
ok to go from the bus, through the detector to the rail, and then have
the next block go from the same bus through another detector to another
block?

Do all feeders for the block need to pass through the detector
(essentially splitting the bus--series), or will everything work ok with
the detector in parallel to the other feeders?

> Another thing to check for is any sneakage from your turnouts - make
> sure the power routing is working properly and there's no chance that
> the non-switched leg of the turnout is supplying power to your
> detection block (or the block you're leaving). That one rail needs to
> be 100% isolated from everything else, 100% of the time. Sometimes
> accomplishing this can be brain-seizure inducingly difficult.

Wouldn't double gapping the divergent rail side and feeding the turnout
from the bus solve the isolation problem?

> Good luck with this - it can be a pain to solve, especially when
> turnouts are involved. I have a lot of turnout and signal automation
> on my layout, and it tooks months to work all the kinks out.

Thanks.  I powered up the signals tonight and everyone was impressed.  
Next week, they'll be hooked up to the 12V bus permanently.

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

Charles Davis - 17 Apr 2009 13:00 GMT
>>>>>The parts of the signal system I'm referring to are here:
>>>>>http://integratedsignalsystems.com/electronics/index.htm
[quoted text clipped - 37 lines]
> the next block go from the same bus through another detector to another
> block?

Yes!

> Do all feeders for the block need to pass through the detector
> (essentially splitting the bus--series),

YES!

 or will everything work ok with
> the detector in parallel to the other feeders?

NO!
>  
>
[quoted text clipped - 7 lines]
> Wouldn't double gapping the divergent rail side and feeding the turnout
> from the bus [after any detector for that block] solve the isolation problem?

Yes!  Not a bad way to do things as a matter of course, but because that
would take more time, effort, and materials, during initial
construction, it often doesn't get done.

Chuck D.
>  
>
[quoted text clipped - 6 lines]
>
> Puckdropper
Puckdropper - 18 Apr 2009 05:49 GMT
>> Please expand on the part about not being able to share feeders.  Is
>> it ok to go from the bus, through the detector to the rail, and then
[quoted text clipped - 12 lines]
>
> NO!

Thanks Chuck.  That might explain a little of the odd behavior.  One
detector is in parallel with the other feeders to the block.

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

PV - 17 Apr 2009 20:02 GMT
>Please expand on the part about not being able to share feeders.  Is it
>ok to go from the bus, through the detector to the rail, and then have
>the next block go from the same bus through another detector to another
>block?

I was talking about someone patching into the wire leading from the
detector to your detection rail. I've never used these units, so I can't
tell you whether a voltage drop (which shouldn't be dramatic anyway unless
you're using too-thin wire) on the booster side could cause you trouble. If
you can do a home-run back to your booster's distribution panel, by all
means try it! It lets you eliminate another possibility.

>Do all feeders for the block need to pass through the detector
>(essentially splitting the bus--series), or will everything work ok with
>the detector in parallel to the other feeders?

You really should connect all feeders to the block to the rail side of the
detector. But, not doing that would probably cause false negatives, not
positives. Generally, detection blocks are short enough that you can pull
the other feeds anyway, at least temporarily. Try it and see if the problem
goes away.

>Wouldn't double gapping the divergent rail side and feeding the turnout
>from the bus solve the isolation problem?

Unless something has fallen into the turnout and is making intermittent
contact, I'd say yes. It's good practice to isolate any turnout involved
with detection for this reason. Note however that different manufacturers
(or even different lines from the same manufacturer - Peco, I'm glaring at
YOU) do things differently, and sometimes you have to fiddle with the
rail breaks to get everything to behave. When I'm doing a detection block
involving turnouts, I try to end the block at the turnout itself, briding
power as needed. Having the block travel through the turnout can drive you
crazy, and you might also get chatter effects on a detector without good
debouncing.

>Thanks.  I powered up the signals tonight and everyone was impressed.  
>Next week, they'll be hooked up to the 12V bus permanently.

My "signaling system" is mostly just showing turnout positions and is there
for visual interest - I haven't done any fancy CTC stuff with it yet. But
even then, it really adds something. *
Signature

* PV   something like badgers--something like lizards--and something
      like corkscrews.

Puckdropper - 18 Apr 2009 05:47 GMT
>>Please expand on the part about not being able to share feeders.  Is
>>it ok to go from the bus, through the detector to the rail, and then
[quoted text clipped - 8 lines]
> distribution panel, by all means try it! It lets you eliminate another
> possibility.

That makes quite a bit of sense.  If something else is between the
detector and track, it'll be detected too.  A home-run would be
difficult, but splitting the bus wouldn't.  It'd be a great place to add
a diagnostic toggle, too.

>>Do all feeders for the block need to pass through the detector
>>(essentially splitting the bus--series), or will everything work ok
[quoted text clipped - 5 lines]
> that you can pull the other feeds anyway, at least temporarily. Try it
> and see if the problem goes away.

We've gotten a few false negatives.  Low current draw locomotives didn't
seem to trip the detector.  (It doesn't trip when I've got the headlight
on but the locomotive isn't moving.  It would be great for approach-based
grade crossing circuits.)

>>Wouldn't double gapping the divergent rail side and feeding the
>>turnout from the bus solve the isolation problem?
[quoted text clipped - 9 lines]
> the block travel through the turnout can drive you crazy, and you
> might also get chatter effects on a detector without good debouncing.

It looks like we'll have one block that ends after a turnout, with
another one inside the block.  The turnouts are Tortoise powered, so I'd
think any boucing would be limited to when the turnout was moving.

>>Thanks.  I powered up the signals tonight and everyone was impressed.
>>Next week, they'll be hooked up to the 12V bus permanently.
>
> My "signaling system" is mostly just showing turnout positions and is
> there for visual interest - I haven't done any fancy CTC stuff with it
> yet. But even then, it really adds something. *

Most of what we need to do is ABS, and that's really easy to do.  Some
parts of the main line are single tracked and blind, so it requires the
operator to walk ahead of their train to make sure the way's clear.

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

Bob May - 17 Apr 2009 22:58 GMT
There have been a lot of block detector makers over the years.  The circuit
is public knowledge.
Normally with this type of detector, the detector is in series with the
South Rail (which is the common rail in common rail systems) and the North
Rail is the rail that is fed the power for the train for speed and
direction.
If you're running seperate rails with seperate power supplies, you need to
isolate the power for the detectors also as they WILL "trigger" or even
destroy themselves if you start tying things together.
YOU HAVE TO BE RUNNING COMMON RAIL POWER FOR THE DETECTOR TO WORK!!!
It also helps if the whole trackage is setup with detectors as this will
keep the train speeds constant over the whole layout.  Anyplace that you
have a detector will be seeing 0.6 to 1V lower voltage.

--
Bob May

rmay at nethere.com
http: slash /nav.to slash bobmay
http: slash /bobmay dot astronomy.net
PV - 18 Apr 2009 20:08 GMT
>YOU HAVE TO BE RUNNING COMMON RAIL POWER FOR THE DETECTOR TO WORK!!!

No you don't. A double-isolated block is fine - just make sure you connect
the ground part of the detector correctly. That said, you never really NEED
to double-isolate unless you're in a reversing section anyway.

>It also helps if the whole trackage is setup with detectors as this will
>keep the train speeds constant over the whole layout.  Anyplace that you
>have a detector will be seeing 0.6 to 1V lower voltage.

The detectors Puckdropper is using have a very low voltage drop (.06v) if I
read the specs right. These aren't your father's T-detectors.

On my layout, I use team digital's current sensing detectors - you just
pass a feeder wire through a hole in the detector, and it works. The
downside is you need to power them seperately, but I run that alongside the
detector's signal wire to a controller.

Block detector:
http://teamdigital1.com/prod_catalogue/dbd22_product/dbd22.html

Signal controller:
http://teamdigital1.com/prod_catalogue/sic24ad_product/sic24ad.html

With this stuff and JMRI, you can do all sorts of automation and sensing on
your layout. *
Signature

* PV   something like badgers--something like lizards--and something
      like corkscrews.

Bob May - 18 Apr 2009 23:49 GMT
Nice to be able to detect small voltages.  One thing that the site doesn't
mention is what is used to detect the current going through the detector.  I
will note that the use of Schottkey diodes will drop the voltage across the
detector and also decrease the current needed to get enough voltage to trip
the detector.  Your detector, if, as you say, is just running a wire through
a hole, is probably a current detector (one turn transformer in correct
terms) will be a lot more sensitive to DCC power as it will be looking at
the current that is developed by having to charge the capacitance of the
track.  DCC is using a high frequency AC voltage to send the signals to the
locos so you have to deal with the capacitor problem!
The detector (of which there are two on that design you mention, probably
for ease of wiring them at the place where the modules are placed) is still
wired the same as any Twin-T design and the same as Puckdropper's detectors.
He's got something that will work but, if his detectors detect that little
of a voltage, the current needed is quite low and he could be having
problems with leaky ballast on his track.  I basically doubt that because
that would cause the next block to detect the train at any point along the
previous block.
I work in electronics so I understand what is going on!
--
Bob May

rmay at nethere.com
http: slash /nav.to slash bobmay
http: slash /bobmay dot astronomy.net
Puckdropper - 19 Apr 2009 04:50 GMT
> Nice to be able to detect small voltages.  One thing that the site
> doesn't mention is what is used to detect the current going through
[quoted text clipped - 22 lines]
> http: slash /nav.to slash bobmay
> http: slash /bobmay dot astronomy.net

I wish I could tell you more about what the detector is doing itself.  
All I've bothered to look at is there's a couple diodes and a LM324 IC
(I'm fairly certain it's a LM324).  Sure sounds like the Twin-T style as
described here.

I've found a schematic for a detector that uses a coil and wire loop as
PV described above.  It doesn't look like it'd be more than about $10
each to build (probably around $5 in quantity), and senses down to a few
mA.  http://home.cogeco.ca/~rpaisley4/DccBODvt5.html

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

Bob May - 20 Apr 2009 02:01 GMT
Yep, you've got the standard Twin-D (d for diode version of the Twin-T
detector) design.  Two of the op-amps in the chip (the LM324 which is a quad
op-amp - 4 amps in one package) are used to detect in either direction the
voltage across the diodes, one to combine the signal and the 4th to output
the signal.  When the current thhourgh the diodes gets high enough to
produce some voltage, the circuit sees it and puts out a signal.
I'd have to actually play with the particular design to find out exactly
what is going on but the first thing is to verify exactly where the module
will trip on the track.  The thing that is really strange is that the engine
approaching the end of the block trips the next signal and I can't really
think of anything that would cause that unless the engine rolls onto a last
part of the track which is electrically isolated from the rest and is fed
power directly from the module and the DCC HF signal is feeding across the
wires going up to the track.

--
Bob May

rmay at nethere.com
http: slash /nav.to slash bobmay
http: slash /bobmay dot astronomy.net
Puckdropper - 20 Apr 2009 02:38 GMT
> Yep, you've got the standard Twin-D (d for diode version of the Twin-T
> detector) design.  Two of the op-amps in the chip (the LM324 which is
[quoted text clipped - 18 lines]
> http: slash /nav.to slash bobmay
> http: slash /bobmay dot astronomy.net

It's time to do some snooping under the layout.  I'm supposed to be
documenting the layout electrical system anyway...

The two detectors are wired in parallel with other feeders (which now I
know not to do), so perhaps when the locomotive gets close enough to draw
most of its current through the detected circuit there's enough of a draw
that the other detector sees it.  Without actually measuring it, though,
this is just a guess.

Thanks for all the help,

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

PV - 20 Apr 2009 19:57 GMT
>I've found a schematic for a detector that uses a coil and wire loop as
>PV described above.  It doesn't look like it'd be more than about $10
>each to build (probably around $5 in quantity), and senses down to a few
>mA.  http://home.cogeco.ca/~rpaisley4/DccBODvt5.html

I may have to give that a try someday. It's a nice circuit that I could
easily think of other uses for. Thanks for the link.

The team digital ones go for $17-18 each depending on where you buy them.
If sensitivity is an issue, there's a spot on the board where you can wire
in a resistor to lower it. I haven't had to do that though. *
Signature

* PV   something like badgers--something like lizards--and something
      like corkscrews.

Puckdropper - 18 Apr 2009 05:28 GMT
>> It's rather irritating that they don't have the full manuals for the
>> detectors on their site. Not even a part number so you could find it
[quoted text clipped - 5 lines]
> answer the phone.  It looks like after their move they just gave up
> doing business.

I gave them a call today, and got a response.  ISS is still around, and
the fellow I talked to (probably the owner) is going to send me the
manuals.  

Apparently the block detectors don't always work well with DCC.  They
were designed for a different command control system, using a common rail
and signal rail.  

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

PV - 18 Apr 2009 20:10 GMT
>Apparently the block detectors don't always work well with DCC.  They
>were designed for a different command control system, using a common rail
>and signal rail.  

They need to rewrite their ad copy. You don't assume DCC to mean "some
systems, but probably not the one you're using". It definitely says DCC
compatible.

I put up some links to an alternative system in a seperate message. *
Signature

* PV   something like badgers--something like lizards--and something
      like corkscrews.

Puckdropper - 19 Apr 2009 04:58 GMT
>>Apparently the block detectors don't always work well with DCC.  They
>>were designed for a different command control system, using a common
[quoted text clipped - 5 lines]
>
> I put up some links to an alternative system in a seperate message. *

Well, from the looks of it their website has been neglected since 2007.  
IMO, it would be worth half a day's work to update it and finish the
electronics page descriptions.  Uploading manuals would be great too.

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

Bob May - 18 Apr 2009 23:21 GMT
The detectors are compatible with DCC.  One wire from the DCC station needs
to be attached to the ground power wire for the power of the signal detector
power supply.  That is the common side of the power.  It is, in the common
rail system called the South Rail.  Multiple DCC power stations means that
you need a seperate detector power supply for each of hte DCC power
stations.  Either that or you need to connect one side of the DCC power
stations to each other.

--
Bob May

rmay at nethere.com
http: slash /nav.to slash bobmay
http: slash /bobmay dot astronomy.net
Charles Davis - 17 Apr 2009 00:26 GMT
>>>Our club layout has a few block detectors scattered around.  They're
>>>made by Integrated Signal Systems.  Does any one have a instruction
[quoted text clipped - 23 lines]
>
> Where the signal changes, there's still 12-18" to the gap.

Bet you are looking at the wrong gap.
Remember, what is being detected is the occurrence of an electrical
load. Dummy locos on the head end don't trigger detection, which set of
wheels is drawing power has a bearing [Particularly with steam, where
you may have 8 - 12" of loco before the tender wheels start picking up
from the other rail.]

You may be seeing the time delay associated with the circuitry responding.

Chuck D.

> Puckdropper
Robert Heller - 17 Apr 2009 01:13 GMT
> >>>Our club layout has a few block detectors scattered around.  They're
> >>>made by Integrated Signal Systems.  Does any one have a instruction
[quoted text clipped - 30 lines]
> you may have 8 - 12" of loco before the tender wheels start picking up
> from the other rail.]

Ideally, *all* rolling stock should present a 'load': dummy locos,
freight cars, etc. should have metal wheelsets (with one wheel
insulated).  Solder either a small 1/8 Watt carbon film or 'chip'
resistor (either can be had cheaply in quanty from www.mouser.com or
www.digi-key.com) from wheel to wheel.  The value (resistance) of the
resistor depends on the sensitivety level of the detector.  The value
should be choosen to not present a significant drain on the track power
(and the current should be low enough not to cook the resistor!), but
be enough to trigger the detector.   Each piece of rolling stock should
have 2 wheelsets with a resistor, one at each extreme end of the
rolling stock.

> You may be seeing the time delay associated with the circuitry responding.
>
> Chuck D.
> >
> > Puckdropper
>                                                                                        

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Puckdropper - 17 Apr 2009 06:15 GMT
> Ideally, *all* rolling stock should present a 'load': dummy locos,
> freight cars, etc. should have metal wheelsets (with one wheel
[quoted text clipped - 7 lines]
> rolling stock should have 2 wheelsets with a resistor, one at each
> extreme end of the rolling stock.

When we get something more going with signals, we'll start putting
resistors on wheelsets.  Two per car makes a lot of sense, especially
with how inexpensive they are.

We have a small advantage as most trains run either with a flashing FRED
or caboose, so upgrading the cabooses first will give us 60% of the
benefit for 5% of the work.

Puckdropper
Signature

"The potential difference between the top and bottom of a tree is the
reason why all trees have to be grounded..." -- Bored Borg on
rec.woodworking

To email me directly, send a message to puckdropper (at) fastmail.fm

Charles Davis - 17 Apr 2009 13:03 GMT
>>Ideally, *all* rolling stock should present a 'load': dummy locos,
>>freight cars, etc. should have metal wheelsets (with one wheel
[quoted text clipped - 17 lines]
>
> Puckdropper

If the FRED, or caboose markers, are 'track powered', that's all thats
necessary for that car. [I.E., they are already done!!]
Chuck D.
PV - 17 Apr 2009 20:08 GMT
>Ideally, *all* rolling stock should present a 'load': dummy locos,
>freight cars, etc. should have metal wheelsets (with one wheel
>insulated).  Solder either a small 1/8 Watt carbon film or 'chip'
>resistor (either can be had cheaply in quanty from www.mouser.com or
>www.digi-key.com) from wheel to wheel.  The value (resistance) of the

It depends what you're doing. if you want block occupancy detection, you're
right - if the rear of the train has no load you'll show as a vacant block
as soon as the engine gets off.

If you're using block entry as a trigger for some event (an automated
turnout throw, for example), you can get away without adding dummy loads.
I've never had a lot of luck with resistance wheels - either the value is
too high and they don't register, or they work fine, but interfere with
other things, like automatic reversing sections. *
Signature

* PV   something like badgers--something like lizards--and something
      like corkscrews.

Bob May - 17 Apr 2009 04:04 GMT
Start by taking a 1K ohm resistor and running the leads down the track.  See
where the signal changes.  My bets are that there is a gap at that point on
one rail.  That rail will be the one that the detector is attached to.
The circuit is the modified Twin-T design using diodes instead of
transistors and it detects current flow to the track on one lead.  The power
leads don't matter as to which is attached to the track, normally with these
circuits, and the IC is a quad comparater chip that detects the voltage
across the diodes and converts it into a signal when there is aomething
drawing current on the track.
The circuit design has been around with minor changes in resistor values
since the early '70s.  The Twin-T design has been around since the '50s.
--
Bob May

rmay at nethere.com
http: slash /nav.to slash bobmay
http: slash /bobmay dot astronomy.net
 
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