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Full-length paper coupler tubes??

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RayDunakin - 28 Dec 2003 06:32 GMT
Does anyone know of a source for full-length paper coupler tubing, to fit
standard 2.56" airframe tubes? I used to get it from Rocket R&D but apparently
they are out of business due to health problems.
Andrew MacMillen - 28 Dec 2003 07:04 GMT
> Does anyone know of a source for full-length paper coupler tubing, to fit
> standard 2.56" airframe tubes? I used to get it from Rocket R&D but apparently
> they are out of business due to health problems.

PML (phenolic) CTF-2.5-36, near the bottom of the 'Airframe' page.
https://secure.consumersinterest.com/pml/

Totally Tubular (paper) CPL-80-34:
http://www.wooshrocketry.org/misc/TT-6-2-03.htm

Signature

Andrew MacMillen
NAR/TRA L2
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Ismaeel Abdur-Rasheed - 28 Dec 2003 07:59 GMT
Giant Leap Rocketry
http://www.giantleaprocketry.com

click on High Power (rightmost button)
click on Products on top frame
click on airframes in left frame
scroll down to Phenolic Coupler tubes

5" length for $2.09
36.5" length for $10.49

while your on that page, scroll down and check out the fiberglass and
kevlar "socks", for seamless tube layups

Ed is a great guy to do business with, order fulfillment is very prompt
and customer service is excellent.  He has real pride in his work.

- iz

>> Does anyone know of a source for full-length paper coupler tubing, to fit
>> standard 2.56" airframe tubes? I used to get it from Rocket R&D but
[quoted text clipped - 3 lines]
> PML (phenolic) CTF-2.5-36, near the bottom of the 'Airframe' page.
> https://secure.consumersinterest.com/pml/

5" length for $2.15
36" length for $10.95

> Totally Tubular (paper) CPL-80-34:
> http://www.wooshrocketry.org/misc/TT-6-2-03.htm

kraft only

4" for $1.00
34" for $9.00
RayDunakin - 28 Dec 2003 08:41 GMT
<< Phenolic Coupler tubes >>

I may use them but prefer paper. Even the "flexible" phenolic is too brittle
for my needs, and I always have to slit a cardboard tube and glue it into the
phenolic tube to make it durable enough.
Ismaeel Abdur-Rasheed - 28 Dec 2003 09:24 GMT
from Giant Leap Rocketry, HPR -> airframes page
at http://www.giantleaprocketry.com

---
Non-brittle phenolic airframe tubes

Why is NONBRITTLE PHENOLIC better?
Nonbrittle phenolic is strong, like the old standard phenolic But
nonbrittle phenolic is much less prone to crack or shatter. Unlike paper
tubes, it won’t easily crimp or buckle. Unlike plastics, will readily
absorb CA’s and epoxies.

The solution....
4 foot long tubes for 3" & 3.9 " diameter! Like all our bodytubes, these
long tubes are nonbrittle phenolic -- like the old standard phenolic --
but less prone to crack, chip or shatter, and unlike paper, don't easily
crimp or buckle. Check 'em out below!
---

just fyi

- iz

> << Phenolic Coupler tubes >>
>
> I may use them but prefer paper. Even the "flexible" phenolic is too brittle
> for my needs, and I always have to slit a cardboard tube and glue it into the
> phenolic tube to make it durable enough.
RayDunakin - 28 Dec 2003 09:59 GMT
<< Non-brittle phenolic airframe tubes >>

They may call it "non-brittle" but in my experience it's only a little less
brittle than the regular stuff, and still far more brittle than paper tubes.
Alex Mericas - 28 Dec 2003 13:05 GMT
I agree.  Don't believe everything you read just because its on a website ;-)

I'm moving away from phenolic of any type and back to LOC tubes with a wrap or
two of fiberglass.  I've found that phenolic (from Giant Leap) will delaminate
at the seams under stress.  Isn't this exactly what the HPR strength of
material test showed?

That said... I sure wish I knew where to get full length paper couplers.  I'm
pretty sure the Red Arrow full length liners are phenolic.

> << Non-brittle phenolic airframe tubes >>
>
> They may call it "non-brittle" but in my experience it's only a little less
> brittle than the regular stuff, and still far more brittle than paper tubes.

Signature

Alex Mericas

Jason Andersen - 28 Dec 2003 14:04 GMT
> I agree.  Don't believe everything you read just because its on a website ;-)
>
[quoted text clipped - 5 lines]
> That said... I sure wish I knew where to get full length paper couplers.  I'm
> pretty sure the Red Arrow full length liners are phenolic.

I'm thinking that LOC/Barry should take note and start offering the couplers
and stiffys full length!

Signature

Jason Andersen
CAR S576
L3

Rhhickok - 28 Dec 2003 14:42 GMT
BMS, www.BalsaMachining.com has 34 inch length coupler stock, from BT-5 to
BT-80, including 24mm & 29mm. Totally Tubular may have better prices, but BMS
is likely to get it there sooner, plus you could pick some cones, rings, &
maybe an Edmonds kit at the same time.  --  Richard Hickok
RayDunakin - 28 Dec 2003 18:10 GMT
<< I'm thinking that LOC/Barry should take note and start offering the couplers
and stiffys full length! >>

I've suggested it to them a couple of times.
Jerry Irvine - 28 Dec 2003 18:28 GMT
> << I'm thinking that LOC/Barry should take note and start offering the
> couplers
> and stiffys full length! >>
>
> I've suggested it to them a couple of times.

Sounds like an expensive thing for a small market. That's always a
problem.

Jerry

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

BRich - 28 Dec 2003 21:42 GMT
>><< I'm thinking that LOC/Barry should take note and start offering the
>>couplers
[quoted text clipped - 6 lines]
>
> Jerry

I've heard this reply before and I am puzzled by it.  You, the seller, are
buying the tubing from a vendor cut to length.  A length you specify.
Why can't you specify a longer length for a batch of tubes?  Is is a minimum
order per cut length? I would like it if the carried coupler tubes in
longer lengths especially 36" or 48" to use as mandrills for Carbon
fiber or fiberglass lay up tubes.  True this would be a small market,
but it would be a market.
Bill Richardson
Mfreptiles - 28 Dec 2003 22:45 GMT
>Why can't you specify a longer length for a batch of tubes?  Is is a minimum
>order per cut length?

Yes, usually 1,000 qty. minimum plus a set up charge.  Most people don't
understand how many that is, until the semi truck pulls up to deliver them.
The trucking usually costs 1/3 to 1/2 as much as the tubing.  Sure, there is a
market, but you'd have to store them for years until they were used up.

Mike Fisher
Binder Design
Jerry Irvine - 28 Dec 2003 23:07 GMT
> >Why can't you specify a longer length for a batch of tubes?  Is is a minimum
> >order per cut length?
>
> Yes, usually 1,000 qty. minimum plus a set up charge.  Most people don't
> understand how many that is, until the semi truck pulls up to deliver them.

P E R   S I Z E

> The trucking usually costs 1/3 to 1/2 as much as the tubing.  Sure, there is a
> market, but you'd have to store them for years until they were used up.
>
> Mike Fisher
> Binder Design

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

Jerry Irvine - 28 Dec 2003 23:06 GMT
> >><< I'm thinking that LOC/Barry should take note and start offering the
> >>couplers
[quoted text clipped - 10 lines]
> buying the tubing from a vendor cut to length.  A length you specify.
> Why can't you specify a longer length for a batch of tubes?  

The "popular" length is the standard coupler length. In our case two
lengths. Typically 3 and 6 inches or 2 and 4 inches.  By adding a third
size (length) the mill chartges a new set-up charge, but more to the
point, longer tubes have higher minumum shipping cost. So long couplers
have very low demand AND about double the cost to the manufacturer. Not
necessarily a deal breeaker but if I were to go into the long coupler
business I would start-up with a proposed customer list so I could
recoup my costs as quickly as practical. I look for 2 year breakevens
and smaller vendors look for breakevens measured in weeks or months so
it is even less likely a small vendor would do it.

Wanna start a long coupler customer list grouped by tube diameter? I
will be glad to order them and have them added to my next shipment.

>Is is a minimum
> order per cut length? I would like it if the carried coupler tubes in
> longer lengths especially 36" or 48" to use as mandrills for Carbon
> fiber or fiberglass lay up tubes.  True this would be a small market,
> but it would be a market.
> Bill Richardson

Good plan on the mandrel. I use standard tubes as a mandrel, lay it up
and have custom fiberglass cones made to the slightly thicker wall now.

Neither plan can use stock cones unless you remove the paper from the
lay-up which I never do for insulation and fit of standard parts.

Jerry

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

BRich - 29 Dec 2003 16:03 GMT
<Snip>
BRich asked:

I've heard this reply before and I am puzzled by it.  You, the seller, are
buying the tubing from a vendor cut to length.  A length you specify.
Why can't you specify a longer length for a batch of tubes?

 The "popular" length is the standard coupler length. In our case two
 lengths. Typically 3 and 6 inches or 2 and 4 inches.  By adding a third
 size (length) the mill charges a new set-up charge, but more to the
 point, longer tubes have higher minimum shipping cost. So long couplers
 have very low demand AND about double the cost to the manufacturer. Not
 necessarily a deal breaker but if I were to go into the long coupler
 business I would start-up with a proposed customer list so I could
 recoup my costs as quickly as practical. I look for 2 year break evens
 and smaller vendors look for break evens measured in weeks or months so
 it is even less likely a small vendor would do it.

 Wanner start a long coupler customer list grouped by tube diameter? I
 will be glad to order them and have them added to my next shipment.

Is is a minimum
order per cut length? I would like it if the carried coupler tubes in
longer lengths especially 36" or 48" to use as mandrills for Carbon
fiber or fiberglass lay up tubes.  True this would be a small market,
but it would be a market.
Bill Richardson

 Good plan on the mandrel. I use standard tubes as a mandrel, lay it up
 and have custom fiberglass cones made to the slightly thicker wall now.

 Neither plan can use stock cones unless you remove the paper from the
 lay-up which I never do for insulation and fit of standard parts.

 Jerry

Jerry & Mike thanks for the reply.  That is what i thought as my friend
and I have contacted tube makers and they had a $100.00 minimum order
for any size.  They really would not say how many tubes they would make
per size, just that it would cost $100.00.

To make minimum dia 54 mm tubes I use 3 foot mailing tubes from McMaster-
Carr.  I then cover them with 3M packaging tape and coat them with
release compound. When the fiberglass or Carbon fiber is cured I just
soak the tube out in the bath tub.
Thanks for the info.
Bill Richardson
Len Bryan - 30 Dec 2003 00:16 GMT
On Sun, 28 Dec 2003 15:06:28 -0800, Jerry Irvine <01rocket@gte.net>
wrote:it is even less likely a small vendor would do it.

>Wanna start a long coupler customer list grouped by tube diameter? I
>will be glad to order them and have them added to my next shipment.
[quoted text clipped - 13 lines]
>
>Jerry

I want to buy coupler tubes to use as sacrificial mandrels for rolling
my own carbon fiber tubes. Add me to the list but I am going to be a
small consumer. I want 38 54 75 and 98mm for starters. But I don't
imagine I need more than 10 of each. I would buy more if I *had* to. I
am alternately looking for a good mandrel material. If you end up ever
doing this, please email me. lennyb at telus dot net.

Thanks!

Len B
J.A. Michel - 30 Dec 2003 01:20 GMT
> I want to buy coupler tubes to use as sacrificial mandrels for rolling
> my own carbon fiber tubes. Add me to the list but I am going to be a
[quoted text clipped - 6 lines]
>
> Len B

I don't know anything about rolling Carbon Fiber tubes, but is there a
reason that phenolic coupler tube won't work?  Just trying to learn
something here.
--
Joe Michel
NAR 82797 L1
Koen O. Loeven - 30 Dec 2003 02:42 GMT
> > I want to buy coupler tubes to use as sacrificial mandrels for rolling
> > my own carbon fiber tubes. Add me to the list but I am going to be a
> > small consumer. I want 38 54 75 and 98mm for starters. But I don't
> > imagine I need more than 10 of each. I would buy more if I *had* to. I
> > am alternately looking for a good mandrel material. If you end up ever
> > doing this, please email me. lennyb at telus dot net.

ditto 4 me ...count me in as well

> I don't know anything about rolling Carbon Fiber tubes, but is there a
> reason that phenolic coupler tube won't work?  Just trying to learn
> something here.

They are much harder to dissolve out and remove than thinner walled simple
kraft paper tubes and would cost more.

Koen
Jerry Irvine - 30 Dec 2003 03:33 GMT
> > > I want to buy coupler tubes to use as sacrificial mandrels for rolling
> > > my own carbon fiber tubes. Add me to the list but I am going to be a
[quoted text clipped - 4 lines]
>
> ditto 4 me ...count me in as well

May I at least have a priority list ie:
54
75
38
98
?

And a preferred clearance presumably 38mm which is 1.52" airframe and
1.50" motor, you want a 1.50" coupler (typical) or a 1.52" coupler

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

Len Bryan - 30 Dec 2003 18:01 GMT
>May I at least have a priority list ie:
>54
[quoted text clipped - 5 lines]
>And a preferred clearance presumably 38mm which is 1.52" airframe and
>1.50" motor, you want a 1.50" coupler (typical) or a 1.52" coupler

Hi Jerry,

Thanks for the reply.

My priority would be as follows:
54, 38, 98, 75.

I can work with either size for the coupler. You are correct in your
assumption that I am looking at minimum diameter airframe building
primarily. My own preference is that the coupler tube would be motor
mount size for that reason. However, one of the other goals is to be
able to either buy or duplicate of the shelf nose cones. Adjusting to
the small differences in size is no problem. I've been doing that
already for some rockets that I reinforce internally with carbon
fiber.

Len B
Jerry Irvine - 30 Dec 2003 18:20 GMT
> >May I at least have a priority list ie:
> >54
[quoted text clipped - 23 lines]
>
> Len B

So say a matching mandrel tube and a cast nose cone set would be a
"feature"?

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

Len Bryan - 30 Dec 2003 18:42 GMT
>So say a matching mandrel tube and a cast nose cone set would be a
>"feature"?

Perhaps. One of the things I  wanted to "play with" (at least in 54mm)
is to try a few different nose cone shapes. Having a common shape as
part of the "set"  would eliminate one of the shapes I would have to
make. I'm worried a bit that the custom nature of this exercise may
make this undesirable. Anyway, sure, that would be a feature.

Thanks,

Len B
Bob Kaplow - 30 Dec 2003 02:56 GMT
> I don't know anything about rolling Carbon Fiber tubes, but is there a
> reason that phenolic coupler tube won't work?  Just trying to learn
> something here.

Depending on how you make the tube, you may end up sacraficing the tube you
wrap the carbon fiber around to get the tube off the mandrel.

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

Save Model Rocketry from the HSA!   http://www.space-rockets.com/congress.html
David Weinshenker - 30 Dec 2003 03:08 GMT
> > I don't know anything about rolling Carbon Fiber tubes, but is there a
> > reason that phenolic coupler tube won't work?  Just trying to learn
> > something here.
>
> Depending on how you make the tube, you may end up sacraficing the tube you
> wrap the carbon fiber around to get the tube off the mandrel.

Some day I'd like to try the method that I heard about
from the Gossamer Condor project: wind/wrap fiber/resin
around thin wall aluminum tube, then use alkali solution
to eat away the aluminum from inside.

-dave w
Bob Kaplow - 30 Dec 2003 04:00 GMT
>> > I don't know anything about rolling Carbon Fiber tubes, but is there a
>> > reason that phenolic coupler tube won't work?  Just trying to learn
[quoted text clipped - 7 lines]
> around thin wall aluminum tube, then use alkali solution
> to eat away the aluminum from inside.

IIRC the Deadalus project did likewise...

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

Save Model Rocketry from the HSA!   http://www.space-rockets.com/congress.html
Jerry Irvine - 30 Dec 2003 03:30 GMT
> > I want to buy coupler tubes to use as sacrificial mandrels for rolling
> > my own carbon fiber tubes. Add me to the list but I am going to be a
[quoted text clipped - 13 lines]
> Joe Michel
> NAR 82797 L1

Usually people using this process are going for absolute minimal weight.
Which makes NO SENSE considering optimum weights of typical HPR + motors.

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

Bob Kaplow - 30 Dec 2003 04:02 GMT
> Usually people using this process are going for absolute minimal weight.
> Which makes NO SENSE considering optimum weights of typical HPR + motors.

Another good point from Jerry. Minimal diameter HPR rockets are likely under
optimum weight. Especially if they use high thrust motors. Any one got an
M100? Besides Jerry :-)

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

Save Model Rocketry from the HSA!   http://www.space-rockets.com/congress.html
Jerry Irvine - 30 Dec 2003 04:06 GMT
> > Usually people using this process are going for absolute minimal weight.
> > Which makes NO SENSE considering optimum weights of typical HPR + motors.
>
> Another good point from Jerry. Minimal diameter HPR rockets are likely under
> optimum weight. Especially if they use high thrust motors. Any one got an
> M100? Besides Jerry :-)

Who are you and what have you done with Bob Kaplow?

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

Andrew MacMillen - 30 Dec 2003 06:26 GMT
>>Usually people using this process are going for absolute minimal weight.
>>Which makes NO SENSE considering optimum weights of typical HPR + motors.
[quoted text clipped - 4 lines]
>
>     Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"

Other than hybrids, which start with such a mass fraction penalty that
RockSim always says the optimum weight for minimum diameter hybrids is 1
oz. :)

Signature

Andrew MacMillen
NAR/TRA L2
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Koen O. Loeven - 30 Dec 2003 12:21 GMT
not when there is a 8.5 pound bowling ball on top of it ;-)

> > Usually people using this process are going for absolute minimal weight.
> > Which makes NO SENSE considering optimum weights of typical HPR + motors.
[quoted text clipped - 9 lines]
>
>  Save Model Rocketry from the HSA!   http://www.space-rockets.com/congress.html
Ismaeel Abdur-Rasheed - 30 Dec 2003 05:29 GMT
just fyi, Dave Triano does an excellent job IMO of demonstrating
introductory composite techniques in the ShadowAero videos
at http://www.shadowaero.com/VIDEOS.htm

I highly recommend them to anyone thinking about getting into composites
(fibergalss, kevlar or carbon fiber layups) and vacumn bagging

- iz

>>I want to buy coupler tubes to use as sacrificial mandrels for rolling
>>my own carbon fiber tubes. Add me to the list but I am going to be a
[quoted text clipped - 10 lines]
> reason that phenolic coupler tube won't work?  Just trying to learn
> something here.
Joel Corwith - 30 Dec 2003 05:59 GMT
> just fyi, Dave Triano does an excellent job IMO of demonstrating
> introductory composite techniques in the ShadowAero videos
> at http://www.shadowaero.com/VIDEOS.htm
>
> I highly recommend them to anyone thinking about getting into composites
> (fibergalss, kevlar or carbon fiber layups) and vacumn bagging

Just ignore the boats going by in the background!

Joel. phx

> - iz
>
[quoted text clipped - 12 lines]
> > reason that phenolic coupler tube won't work?  Just trying to learn
> > something here.
Ismaeel Abdur-Rasheed - 30 Dec 2003 08:17 GMT
yeah, I kept thinking, "gee, wouldn't it be nice to live over there!"

- iz  "in New Yoik Siddy"

>>just fyi, Dave Triano does an excellent job IMO of demonstrating
>>introductory composite techniques in the ShadowAero videos
[quoted text clipped - 4 lines]
>
> Just ignore the boats going by in the background!
Len Bryan - 30 Dec 2003 18:06 GMT
>just fyi, Dave Triano does an excellent job IMO of demonstrating
>introductory composite techniques in the ShadowAero videos
[quoted text clipped - 4 lines]
>
>- iz

I agree. I got the video set last year for Christmas and I find them
very useful. I'm in the process of building the curing oven now. A
friend of mine built a Shock Value kit and that is a beauty. Since
they aren't being made, I want to build something similar myself.

Len B
J.A. Michel - 30 Dec 2003 07:31 GMT
What I meant was is there any technical reason that a full length phenolic
coupler tube would not work as a sacrificial mandrel for rolling CF tubes as
opposed to a non-phenolic one?  PML makes full-length couplers.

--
Joe Michel
NAR 82797 L1

> > I want to buy coupler tubes to use as sacrificial mandrels for rolling
> > my own carbon fiber tubes. Add me to the list but I am going to be a
[quoted text clipped - 13 lines]
> Joe Michel
> NAR 82797 L1
David Weinshenker - 30 Dec 2003 08:37 GMT
> What I meant was is there any technical reason that a full length phenolic
> coupler tube would not work as a sacrificial mandrel for rolling CF tubes as
> opposed to a non-phenolic one?  PML makes full-length couplers.

The phenolic is relatively waterproof, so you can't easily
make it get soggy to make it easier to remove when the time
comes to "sacrifice" it.

-dave w
Bob Kaplow - 30 Dec 2003 13:11 GMT
> What I meant was is there any technical reason that a full length phenolic
> coupler tube would not work as a sacrificial mandrel for rolling CF tubes as
> opposed to a non-phenolic one?  PML makes full-length couplers.

Paper tubes can be peeled or water soaked to remove them. Doesn't work too
well with either phenolic or Quantum tube...

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

Save Model Rocketry from the HSA!   http://www.space-rockets.com/congress.html
Jerry Irvine - 30 Dec 2003 14:10 GMT
> What I meant was is there any technical reason that a full length phenolic
> coupler tube would not work as a sacrificial mandrel for rolling CF tubes as
> opposed to a non-phenolic one?  PML makes full-length couplers.

IF you have an extraction method. The paper tube method involves
dissolving the tube to remove the mandrel thus leaving a cylindrical
case without draft.

Jerry

> --
> Joe Michel
[quoted text clipped - 17 lines]
> > Joe Michel
> > NAR 82797 L1

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

J.A. Michel - 30 Dec 2003 18:19 GMT
I thought that might be the reason. :-)  Thanks for the replies.

--
Joe Michel
NAR 82797 L1

> > What I meant was is there any technical reason that a full length phenolic
> > coupler tube would not work as a sacrificial mandrel for rolling CF tubes as
[quoted text clipped - 34 lines]
> Produce then publish.  http://www.usrockets.com
> My articles valuable? Donate at iKobo.com c/o my email.
L & K - 30 Dec 2003 06:29 GMT
I was just reading an online article on rolling tubes from full length
coupler tubes. The author wraps the mandrel with mylar before rolling and
then the tube just slides off the mandrel no soaking and it's reuseable.
http://www.geocities.com/rdh82000/Tips/fiberglasstubes.htm

I recently had a mandrel turned from steel pipe for making 38mm motor tubes
from fiberglass. At first I was just going to wax the steel and slide the
tube off but it was difficult work to get it off so I now use a layer of wax
paper on the mandrel and that works great.
Layne

> On Sun, 28 Dec 2003 15:06:28 -0800, Jerry Irvine <01rocket@gte.net>
> wrote:it is even less likely a small vendor would do it.
[quoted text clipped - 27 lines]
>
> Len B
Joel Corwith - 30 Dec 2003 08:35 GMT
> I was just reading an online article on rolling tubes from full length
> coupler tubes. The author wraps the mandrel with mylar before rolling and
> then the tube just slides off the mandrel no soaking and it's reuseable.
> http://www.geocities.com/rdh82000/Tips/fiberglasstubes.htm

R.I.P.  Was about this time in 2001, no?

Joel. phx

> I recently had a mandrel turned from steel pipe for making 38mm motor tubes
> from fiberglass. At first I was just going to wax the steel and slide the
> tube off but it was difficult work to get it off so I now use a layer of wax
> paper on the mandrel and that works great.
> Layne
Bob Kaplow - 29 Dec 2003 01:59 GMT
>> << I'm thinking that LOC/Barry should take note and start offering the
>> couplers
[quoted text clipped - 4 lines]
> Sounds like an expensive thing for a small market. That's always a
> problem.

May not be that bad. They already make the exact product. It's just a
question of what lengths it's cut to by the tube manufacturer.

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

Save Model Rocketry from the HSA!   http://www.space-rockets.com/congress.html
Jerry Irvine - 28 Dec 2003 15:02 GMT
> I agree.  Don't believe everything you read just because its on a website ;-)
>
[quoted text clipped - 7 lines]
> That said... I sure wish I knew where to get full length paper couplers.  I'm
> pretty sure the Red Arrow full length liners are phenolic.

Do you really want a full length coupler or do you really want a THICKER
TUBE?

> > << Non-brittle phenolic airframe tubes >>
> >
> > They may call it "non-brittle" but in my experience it's only a little less
> > brittle than the regular stuff, and still far more brittle than paper
> > tubes.

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
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Alex Mericas - 28 Dec 2003 15:27 GMT
Actually I want longer couplers, particularly for altimeter bays.  A foot
would be fine.  Most of what is available is 6-8" long. I like 4 inches or so
 exposed on either end and then a couple of inches extra for mounting
switches, etc..  Barry suggested butting two together with a body tube over
the joint, but that doesn't seem too strong to me.

>> That said... I sure wish I knew where to get full length paper couplers.  I'm
>> pretty sure the Red Arrow full length liners are phenolic.
>
> Do you really want a full length coupler or do you really want a THICKER
> TUBE?

Signature

Alex Mericas

Jerry Irvine - 28 Dec 2003 15:52 GMT
> Actually I want longer couplers, particularly for altimeter bays.  A foot
> would be fine.  Most of what is available is 6-8" long. I like 4 inches or so
>   exposed on either end and then a couple of inches extra for mounting
> switches, etc..  Barry suggested butting two together with a body tube over
> the joint, but that doesn't seem too strong to me.

You know what does work well?  Butting them together as he says, wrap a
masking tape seal around the external joint. Use 30+ minute epoxy at and
near the joint. This type of butt-joint is VERY strong.

Tech Jerry

> >> That said... I sure wish I knew where to get full length paper couplers.  
> >> I'm
> >> pretty sure the Red Arrow full length liners are phenolic.
> >
> > Do you really want a full length coupler or do you really want a THICKER
> > TUBE?

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

Bob Kaplow - 28 Dec 2003 17:00 GMT
> You know what does work well?  Butting them together as he says, wrap a
> masking tape seal around the external joint. Use 30+ minute epoxy at and
> near the joint. This type of butt-joint is VERY strong.

I'm surprised at you Jerry! Given paper couplers, I'd think that titebond
would do just as well as epoxy here. Maybe better, since it will actually
penetrate the paper where epoxy will likely just grap the surface. Unless
you use a real thin epoxy like System3, West, etc.

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

Save Model Rocketry from the HSA!   http://www.space-rockets.com/congress.html
Jerry Irvine - 28 Dec 2003 17:04 GMT
> > You know what does work well?  Butting them together as he says, wrap a
> > masking tape seal around the external joint. Use 30+ minute epoxy at and
[quoted text clipped - 4 lines]
> penetrate the paper where epoxy will likely just grap the surface. Unless
> you use a real thin epoxy like System3, West, etc.

I find that on butt joints in particular the epoxy works better. Time
for a real test!

I think the problem is the thin layer of Titebond cracks easier than the
layer of epoxy.

Jerry

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

Alex Mericas - 28 Dec 2003 18:58 GMT
Perhaps Doc will test that!

>> Actually I want longer couplers, particularly for altimeter bays.  A foot
>> would be fine.  Most of what is available is 6-8" long. I like 4 inches or so
[quoted text clipped - 14 lines]
>> > Do you really want a full length coupler or do you really want a THICKER
>> > TUBE?

Signature

Alex Mericas

Jerry Irvine - 28 Dec 2003 21:11 GMT
> Perhaps Doc will test that!

Gee I wonder who is going to spend the money to send him the samples
since according to some here on rmr I am less than useless?

Hmmm?

And I wonder who is going to spend the money for several megabytes of
storage space accessable freely forever?

Hmmm?

Us useless people want to know.

Jerry

> >> Actually I want longer couplers, particularly for altimeter bays.  A foot
> >> would be fine.  Most of what is available is 6-8" long. I like 4 inches or
[quoted text clipped - 17 lines]
> >> > Do you really want a full length coupler or do you really want a THICKER
> >> > TUBE?

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

RayDunakin - 28 Dec 2003 18:12 GMT
Jerry wrote:
<< Do you really want a full length coupler or do you really want a THICKER
TUBE? >>

Full length coupler -- very useful for payload and electronics bay
construction.
Mfreptiles - 28 Dec 2003 20:42 GMT
>Barry suggested butting two together with a body tube over
>the joint, but that doesn't seem too strong to me.

It is.  That's how my altimeter bay kits go together.  The section of body tube
is the perfect place to put your vent holes and arming switch.  I've never seen
one fold up, even at speeds approaching mach 2.

Mike Fisher
Binder Design
Jerry Irvine - 28 Dec 2003 15:00 GMT
> Does anyone know of a source for full-length paper coupler tubing, to fit
> standard 2.56" airframe tubes? I used to get it from Rocket R&D but apparently
> they are out of business due to health problems.

Isn't there an AT 2.5" OD tube that could serve the purpose?

Jerry

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate at iKobo.com c/o my email.

toonewtoknow - 28 Dec 2003 19:14 GMT
jhijack
Len Bryan - 30 Dec 2003 00:22 GMT
> jhijack

What useful purpose does this message serve? Jerry made decent
suggestions about the supply of full length coupler tubes. I seldom
plonk people but you are now plonked. You don't even offer a hint of
useful data as part of your message.

Len B
 
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