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Newbie question (launch controller)

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Mark Watkins - 22 Sep 2004 18:24 GMT
Hi guys,

New to the sport, new to the group, this is my intro post.

Bought a Quest super eagle kit to fly with my son, recently built and
test flew a Estes High Flier, and we're starting to look at other
kits, and 'stuff'. First thing on my 'stuff' list is a new launch
controller, and I'm going the DIY route. As much as I like Quest's
little pistol grip launch controller, I want something a bit more
robust (the launch key conctacts are very suspect).

So, I'm plannning on scratch building one and have been scrounging the
internet for plans, that I will modify to suit. I'm not an electronics
whiz, but I think I can pull this off. Probably going to build a 3
station (switchable) remote 12 volt box, with the usual safety key,
continuity checker components.

I'd also like to incorporate a panel battery test meter (ala Pratt
SureFire or a St Josephs' ELC-50, which looks neat), but I'm a little
ignorant here as to the specific meter and relevant circuitry. Is it
more relevant to measure voltage or amps (both?)? Additionally, aren't
these meters really only relevant when they read while under load? If
so, do you have to design a separate circuit to simulate load when you
switch on the meter? Like I said, electronics is not my strong suit.
any guidance, hints, common pitfalls appreciated.

Mark
Jerry Irvine - 22 Sep 2004 18:41 GMT
> Hi guys,
>
> New to the sport, new to the group, this is my intro post.

Warning. Run away!

> Bought a Quest super eagle kit to fly with my son, recently built and
> test flew a Estes High Flier, and we're starting to look at other
[quoted text clipped - 19 lines]
>
> Mark

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate http://tinyurl.com/2hmgv

Mark Watkins - 23 Sep 2004 01:44 GMT
Yeah, well.... I've been reading your posts, and the ones from the rest of
the band of merry men that bash each other on the head about how fun the
model rocket industry is, and what really swell guys you all are.

Its all really terrific stuff and bodes really well for the health of the
hobby. (blink, blink), really...

TTYL

Mark

> > Hi guys,
> >
[quoted text clipped - 32 lines]
> Produce then publish.  http://www.usrockets.com
> My articles valuable? Donate http://tinyurl.com/2hmgv
Jerry Irvine - 23 Sep 2004 02:17 GMT
> Yeah, well.... I've been reading your posts, and the ones from the rest of
> the band of merry men that bash each other on the head about how fun the
> model rocket industry is, and what really swell guys you all are.
>
> Its all really terrific stuff and bodes really well for the health of the
> hobby. (blink, blink), really...

I personally think you have hit on the central issue in rocketry today.

Jerry

> TTYL
>
[quoted text clipped - 36 lines]
> > Produce then publish.  http://www.usrockets.com
> > My articles valuable? Donate http://tinyurl.com/2hmgv

Signature

Jerry Irvine, Box 1242, Claremont, California 91711 USA
Opinion, the whole thing. <mail to:01rocket@gte.net>
Please bring common sense back to rocketry administration.
Produce then publish.  http://www.usrockets.com
My articles valuable? Donate http://tinyurl.com/2hmgv

Mark - 22 Sep 2004 19:10 GMT
> Hi guys,
>
> New to the sport, new to the group, this is my intro post.

Howdy...

> I'd also like to incorporate a panel battery test meter (ala Pratt
> SureFire or a St Josephs' ELC-50, which looks neat), but I'm a little
[quoted text clipped - 4 lines]
> switch on the meter? Like I said, electronics is not my strong suit.
> any guidance, hints, common pitfalls appreciated.

Common pitfalls?
The KISS rule always applies....

Your goals should always be paramount and focused upon... and be subject to
moderate change.

If your goal is to Learn electronics with your son... then building a launch
controller is a good first step... it can lead to all kinds of
controllers... camera, staging, apogee detection, deployment, etc.

If your goal is to build rockets (learning the art of fabrication) then
great!  Composite construction, sanding, drilling, sawing, fiberglass,
carbon fiber, glues, geometry.

If your goal is to fly rockets (learning the Science of aerodynamics) then
great!

If your goal is to is just to spend time with your son and others of like
mind in the great outdoors... then you've chosen the perfect hobby!

That said... purchase Doug's (or another's) launcher unless you wish to
learn and teach your son electronics... personally... I'd build and fly a
bunch using Doug's controller until you find that your son and you find
reason to abandon it and go for something more suitable to your needs.

I think you'll find that there are more interesting electronic pursuits to
follow when you and your son are ready.
Mark Watkins - 23 Sep 2004 01:56 GMT
> > Hi guys,
> >
[quoted text clipped - 38 lines]
> I think you'll find that there are more interesting electronic pursuits to
> follow when you and your son are ready.

Doug and St Josephs have cool loking stuf, but thats not how I want to do
this. Sorry its the hacker imperative in me, I want to try and figure this
out, try and geek something workable, and have it be something I did. I've
got a picture of it in my head, I just want to see if I can pull it off with
my limited engineering skills (and learn something in the process).

Mark
Mark - 23 Sep 2004 03:35 GMT
> Doug and St Josephs have cool loking stuf, but thats not how I want to do
> this. Sorry its the hacker imperative in me, I want to try and figure this
> out, try and geek something workable, and have it be something I did. I've
> got a picture of it in my head, I just want to see if I can pull it off with
> my limited engineering skills (and learn something in the process).

Perfect!  I can truly relate to the hacker imperative!!!

For a battery check, you want a push-button that will apply a (resistive)
load... so yes, a seperate 'battery check' circuit is needed... keep in mind
that every time you check the battery, you will be draining it a bit!

The meter you use is up to you, but I prefer the digital types... the load
circuit is simple as long as Ohms law is followed (P=I*E) and you don't burn
up your load.

There's a whole bunch of schematics out there... it all depends on what type
of battery you use, your power requirements, and the amount of time you wish
to spend.
;)

... give us more details?
Bob Kaplow - 23 Sep 2004 19:28 GMT
> For a battery check, you want a push-button that will apply a (resistive)
> load... so yes, a seperate 'battery check' circuit is needed... keep in mind
[quoted text clipped - 7 lines]
> of battery you use, your power requirements, and the amount of time you wish
> to spend.

The simplest load test I've found is an automotive taillight bulb. You need
to be able to get a bright white light, not just a yellow glow out of the
filament. The 1156/1157 draws about 2.1A at 12V and is a good test.

For other common bulbs, including the ones in the stock Estes controllers,
refer to http://eisner.encompasserve.org/~kaplow_r/bulb.txt

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

    26-October, 2001: A day that will live in infamy
    Support Freedom: http://www.indefenseoffreedom.org/

... One nation under survielence, divisive, with liberty and justice for none.
Mark - 24 Sep 2004 02:42 GMT
Ahhh... the 'ol "comparative illuminosity check".
;)

Good info...

Question... aren't bulbs some kind of 'constant current drain' to a power
source?

Old knowledge... tucked away... can't quite access it...
:(

> > For a battery check, you want a push-button that will apply a (resistive)
> > load... so yes, a seperate 'battery check' circuit is needed... keep in mind
[quoted text clipped - 24 lines]
>
> ... One nation under survielence, divisive, with liberty and justice for none.
David Weinshenker - 24 Sep 2004 02:50 GMT
> Ahhh... the 'ol "comparative illuminosity check".
> ;)
[quoted text clipped - 6 lines]
> Old knowledge... tucked away... can't quite access it...
> :(

Well, they aren't exactly constant current, but they do have some current-regulating
effect... a given increase in voltage won't cause quite proportionally the same increase
in current, since the filament has an increasing resistance at higher temperatures.

-dave w
Mark - 24 Sep 2004 03:11 GMT
> > Ahhh... the 'ol "comparative illuminosity check".
> > ;)
[quoted text clipped - 10 lines]
> effect... a given increase in voltage won't cause quite proportionally the same increase
> in current, since the filament has an increasing resistance at higher temperatures.

Yes, I think that it!  Thanks!
(May not have been able to sleep with that question bugging me!)
EldredP - 24 Sep 2004 05:24 GMT
>Doug and St Josephs have cool loking stuf, but thats not how I want to do
>this. Sorry its the hacker imperative in me, I want to try and figure this
>out, try and geek something workable, and have it be something I did. I've
>got a picture of it in my head, I just want to see if I can pull it off with
>my limited engineering skills (and learn something in the process).

As long as nobody gets hurt, even the mistakes are a learning experience. :-)

Eldred
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Randy - 22 Sep 2004 22:11 GMT
Welcome Mark!

You can build your own without too much trouble. Most of what you're looking
for can be purchased at Radio Shack. One suggestion. Put together a decent
pad too. The easiest way to do it, is pick up a tripod from a thrift store
(cheap) and install a drill chuck, to hold the rod. It's a quick and easy
way to set up and use multiple rods as your rockets grow in size.

Don't pay any attention to all the off ropic stuff on rmr. Despite what you
might think, there are a lot of good people here and some even know a little
about rocketry.  ; )

Randy
Mark Watkins - 23 Sep 2004 01:47 GMT
> Welcome Mark!
>
[quoted text clipped - 9 lines]
>
> Randy

Thanks, the signal to noise ratio needs tweaking, but hey, its the internet;
comes with the turf.

So any thoughts on the battery level meter? Volt meter for continuity and
voltage the way to go on that?

Mark
Randy - 23 Sep 2004 02:01 GMT
> So any thoughts on the battery level meter? Volt meter for continuity and
> voltage the way to go on that?

I like a volt meter and they're almost cheap.

http://www.radioshack.com/category.asp?catalog%5Fname=CTLG&category%5Fname=CTLG%
5F011%5F008%5F002%5F000&Page=1


Randy
almax - 23 Sep 2004 19:19 GMT
> So any thoughts on the battery level meter? Volt meter for continuity and
> voltage the way to go on that?

four bucks and three meter types:

http://www.meci.com/Catalog/Item/73b0affd-a946-4a7c-ad66-ae70f1853ba8

the www.meci.com has lots of surpuls stuff.
Doug Pratt - 23 Sep 2004 19:28 GMT
The Surefire and RTLS launch systems incorporate a battery test
circuit that includes a 12 volt DC meter and a resistor that places a
load on the battery. You push the Test button and observe how rapidly
the voltage drops. The voltage number itself is relatively
unimportant; a nearly flat Nicad or Ni-MH pack will read over 12 volts
for a couple of seconds. With a load on, it should fall slowly if the
battery has a good charge, or drop off a cliff if it's flat.

Doug Pratt
dad-at-pratthobbies-dot-com

> I'd also like to incorporate a panel battery test meter (ala Pratt
> SureFire or a St Josephs' ELC-50, which looks neat), but I'm a little
[quoted text clipped - 6 lines]
>
> Mark
Mark Watkins - 23 Sep 2004 23:45 GMT
Hi Doug

Any suggestionson what size resisitor might be appropriate?

Mark

> The Surefire and RTLS launch systems incorporate a battery test
> circuit that includes a 12 volt DC meter and a resistor that places a
[quoted text clipped - 17 lines]
> >
> > Mark
Doug Pratt - 27 Sep 2004 17:20 GMT
Depends on the size of your battery pack. It's not critical. For my
3600 mAh nickel metal hydride packs I use a 75 ohm 15 watt sand
resistor.

> Hi Doug
>
[quoted text clipped - 23 lines]
> > >
> > > Mark
Bob Kaplow - 29 Sep 2004 14:14 GMT
> Depends on the size of your battery pack. It's not critical. For my
> 3600 mAh nickel metal hydride packs I use a 75 ohm 15 watt sand
> resistor.

A bit small maybe? That's only 160ma. That's only 0.04C. It's also just
under 2W, so your resister is way bigger than it needs to be.

I'd pick a load closer to what a real ignitor load would be, which is why I
like a 2.1A taillight bulb (should be about 6 ohms), which comes out to
about 25W.

Before I used the taillight for a test load, I had a bunch of large wound
resistors. I made a load pack of 4-6 of them in parallel to both drop the
overall resistance and increase the wattage.

    Bob Kaplow    NAR # 18L    TRA # "Impeach the TRA BoD"
        >>> To reply, remove the TRABoD! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/LeadingEdge/Phantom4000.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

    26-October, 2001: A day that will live in infamy
    Support Freedom: http://www.indefenseoffreedom.org/

... One nation under survielence, divisive, with liberty and justice for none.
 
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