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Public Enemy airframes

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NaCl - 05 Mar 2006 03:31 GMT
Does anyone have any pointers concerning sanding/finishing Public Enemy body
tubes?

I have a Performer and the regular cardboard airframe (with spiral groove)
is sort of shrink wrapped with a thin plastic overcoat.  The owner of PE
says you just sand and paint, but the wrapping is pretty uneven over the
spirals in the tube.  I'm worried that sanding sufficiently to even out the
wrap will actually leave holes in it.  Plus, how well will epoxy bond to the
plastic (I plan to rough the surface with sandpaper and use Aeropoxy).  Will
the plastic delaminate from the tube?

Thanks
tai fu - 05 Mar 2006 04:26 GMT
When I prep a tube for fiberglassing and stuff I just rip the glassine
coating off the tube... you can carefully peel them off but dont do it too
hard, or else you will unevenly peel them off or even worse, rip holes in
the tube. You dont have to have a very even surface, in fact it is more
desirable to have a rough surface for epoxy to bond to the paper. If you are
going to go the trouble of coating a tube with epoxy might as well
fiberglass it too... I think rocketry online has instructions on how to do
it.

--
TAI FU
ddmobley@uhostme.com - 05 Mar 2006 05:28 GMT
Rocketry Online has instructions on how to do something?

Odd.  How old is the article?
tai fu - 05 Mar 2006 13:07 GMT
I think its called "info central" but im not sure if its still there... it
was there years ago though.

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TAI FU
> Rocketry Online has instructions on how to do something?
>
> Odd.  How old is the article?
Tweak - 06 Mar 2006 14:34 GMT
> Rocketry Online has instructions on how to do something?
>
> Odd.  How old is the article?

Sometimes you are MOST amusing, sir.
Signature

Tweak

Kurt - 05 Mar 2006 11:05 GMT
> Does anyone have any pointers concerning sanding/finishing Public Enemy body
> tubes?
[quoted text clipped - 8 lines]
>
> Thanks

Just use some moderately course sandpaper to rough the tube
up and do the glassing.  When weight isn't an issue, I do
a modification of Rick Boyette's quasi glass procedure.
Simply:

  Prep the tube with sandpaper.

  Use a nylon stocking or some other sleeve, depending
  on the size of the tube, to put over to the tube.

  Use the water soluble polyurethane from Minwax to adhere
  sock to the tube.

  Now here is where I depart from Rick.  He uses spackle
  to seal the grain.  One could use fiberglass resin I
  believe, but I use a two part epoxy sealer called
  Environ-Tex Lite.  I slather it on, sand and apply one
  more coat and sand. Viola', ready for primer, prep and
  paint.

  Now this will be comparable to a heavy "glass" job and I
  think might be a little bit heavier but I like the epoxy
  coating.

I believe if one wants extreme light weight and strength,
they have to go to composite construction.  I don't have any
experience with that (yet!)

                                  Kurt Savegnago
tai fu - 05 Mar 2006 13:34 GMT
Actually composite like carbon isnt practical for anything but Level 2 and
up. The reason is its kinda hard to find carbon fiber cloth that is anything
less than 5 oz and a 5 oz cloth is stiff as hell and almost impossible to
get it to conform to a tube that is less than 3 inch diameter. I tried that
using shadow composite's heat tape and it was a pain, but I did the cloth to
a BT-50 or something. I think if you want strength fiberglass cloth is
actually pretty good and if your technique is right you can glass them
without using too much resin. I would peel off the glassine coating cause
its kinda loose on the tube and you might as well peel them off to save the
sandpaper from clogging. I find that shadow composite's video is very
helpful to learn how to do fiberglass/carbon. If you are serious about it
consider getting them (if they are still around that is...)

--
TAI FU
Bob Kaplow - 05 Mar 2006 16:14 GMT
> Actually composite like carbon isnt practical for anything but Level 2 and
> up. The reason is its kinda hard to find carbon fiber cloth that is anything
> less than 5 oz and a 5 oz cloth is stiff as hell and almost impossible to

Is that why the competitors use CF to make tubes that weigh a couple grams?

Signature

 Bob Kaplow   NAR # 18L   >>> To reply, there's no internet on Mars (yet)! <<<
Kaplow Klips & Baffle:    http://nira-rocketry.org/Document/MayJun00.pdf
   www.encompasserve.org/~kaplow_r/    www.nira-rocketry.org    www.nar.org

    S&T is becoming this decades Steve Weaver!

tai fu - 05 Mar 2006 23:49 GMT
sorry.. I didnt think of that, but I think shadow composite was selling some
.1 oz carbon fiber paper for that purpose... but if a 1 oz carbon fiber
cloth exists... that would be nice for competition.

--
TAI FU
> > Actually composite like carbon isnt practical for anything but Level 2 and
> > up. The reason is its kinda hard to find carbon fiber cloth that is anything
[quoted text clipped - 8 lines]
>
> S&T is becoming this decades Steve Weaver!
 
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