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Model Forum / General / Rockets / April 2007



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Building questions

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aileron37 - 23 Apr 2007 22:28 GMT
Hello all, I have asked a few questions over the weeks and thank you
all for your time and reply's. Now another. How do you cut your body
tubes? Primarily small rocket stuff (rolled paper). I have marked the
tube (using a homemade contraption) accurately and then tried cutting
to length a few different ways, just cutting with a #11 blade, or
using a hacksaw, both freehand and then finishing up with a sandpaper
block. Don`t mind that way it`s just time consuming (however the whole
built of building right:) and I can get a tight fit between mating
parts. I have also used thin CA and sanded, but without CA seems to
work better. Just wondering if I am missing something. Also what do
you guys use for a list of building tools ( I am thinking more along
the lines of homemade jigs and stuff) to make life simpler. For
instant, I started using 90* angle lengths to hold body tubes while
gluing fins on ( I do need to make a fin jig ) I appreciate any
replies.
rick
Joe Pfeiffer - 23 Apr 2007 23:22 GMT
>  Hello all, I have asked a few questions over the weeks and thank you
> all for your time and reply's. Now another. How do you cut your body
[quoted text clipped - 4 lines]
> block. Don`t mind that way it`s just time consuming (however the whole
> built of building right:) and I can get a tight fit between mating

Mitre box and x-acto saw.
Kurt - 23 Apr 2007 18:31 GMT
>> Hello all, I have asked a few questions over the weeks and thank you
>>all for your time and reply's. Now another. How do you cut your body
[quoted text clipped - 6 lines]
>
> Mitre box and x-acto saw.

OK, for small tubes but I screwed to 2 X 6's together to form a 90
degree angle. Took a metal strap and used that to screw a utility knife
blade to the end of the wood.  I have several levels so I can cut
different sized tubes.  Perfect cuts every time.  The mitre box might
work for you but is you get into a larger tube like BT-70 or above a
unit like I described might be better.
Aaron - 24 Apr 2007 06:40 GMT
> >> Hello all, I have asked a few questions over the weeks and thank you
> >>all for your time and reply's. Now another. How do you cut your body
[quoted text clipped - 13 lines]
> work for you but is you get into a larger tube like BT-70 or above a
> unit like I described might be better.

I use a power miter saw.  I can cut tubes from 1/4in to 4in without
any problem and the ends are 90 degrees every time.  Takes about 15
seconds.  Anything larger than that and I'll use either a band saw or
a table saw.  Miter box and a razor saw will work for the non-powered
version.

-Aaron
tdstr - 24 Apr 2007 15:21 GMT
>>> Hello all, I have asked a few questions over the weeks and thank you
>>> all for your time and reply's. Now another. How do you cut your body
[quoted text clipped - 13 lines]
> work for you but is you get into a larger tube like BT-70 or above a
> unit like I described might be better.

That's how I've been cutting my tubes for years and it works very well.

For larger tubes made of thicker cardboard or phenolic I substitute a
razor with a razor saw.

Ted Novak
TRA#5512
IEAS#75
jsdemar - 25 Apr 2007 01:01 GMT
> OK, for small tubes but I screwed to 2 X 6's together to form a 90
> degree angle. Took a metal strap and used that to screw a utility knife
> blade to the end of the wood.  I have several levels so I can cut
> different sized tubes.  Perfect cuts every time.  The mitre box might
> work for you but is you get into a larger tube like BT-70 or above a
> unit like I described might be better.

  Old timers refer to this as a "Kuhn cutter" after Howard Kuhn's
tube cutting jig.

  For small stuff, a piece of L-shaped 90-degree wood molding works
well.  Clamp a block of wood to stop the tube for the length you
want.  Notch the wood to hold a razor blade that sticks out just
enough to cut.  Set the tube inside the "L" and rotate the tube.  Cuts
nice and square.  I've scaled this up by making the "L" from a couple
lengths of 8" wide laminated shelving material.  For thicker tubes,
especiall kraft-phenolic, a fine hacksaw blade works better than a
razor.

 -John
tai fu - 25 Apr 2007 11:54 GMT
2 planks of wood, bolted together in a 90 degree angle, lengthwise. A razor
blade (flat one, not #11) is attached to one end of this wooden thing, tube
is placed on the thing, a block is placed on the other end and clamped to
keep the tube stable, turn the tube until it cuts.

Signature

TAI FU

> Hello all, I have asked a few questions over the weeks and thank you
> all for your time and reply's. Now another. How do you cut your body
[quoted text clipped - 12 lines]
> replies.
> rick
 
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