>>> Were you using nylon screws for shear pins? How much BP did you use,
>>> and how long is the chamber it pressurized?
> Styrene plastic rod. I used the 4mm and it worked perfectly. I found
> that I had to use a cig lighter to melt a top to the pin so it resembles
> a nail.
That's what I used. I got it from the Plastruct display at the hobby
store. But mine are 1/16" (~1.6mm). I used a soldering iron to forge
nailheads onto them, then applied some tape to hold them in. Two pins
were used on this rocket.
I can't remember if I tested this setup or not. Which means I should
have done it (again) to be sure. On two other rockets, a 2.3" bird and
a 3" airframe, I've applied glass and run ground tests with the pins, so
I felt I had a decent handle on using them and getting the amount of
powder right.
As for preparing this airframe for pins, I pretty much followed what
Barry outlined in his post. The forward 1" of airframe was soaked
(inside) with thin CA, then the pin holes were treated as well. Besides
Barry's post, I've seen this (glassless) technique described several
times on the web, so I thought, at least hoped, it could be done without
tearing.
I used about 1.5g of powder. The airframe is 20" long (x2.6") minus 3"
of coupler and 2" of nosecone shoulder, so the powder was a bit heavy
(blow it out or blow it up :) but that shouldn't affect the shearing,
should it?
Anyway, I'll keep tinkering with this one. Maybe apply some brass to
improve the shearing per Alex' suggestion.
Yesterday, I bought a new tube, coupler and rings to build a new lower
section with, this time long enough for the 36" SRS case. I'm really
getting to like the hybrid thing :)
Doug
David Schultz - 28 Sep 2007 03:04 GMT
>>>> Were you using nylon screws for shear pins? How much BP did you use,
>>>> and how long is the chamber it pressurized?
[quoted text clipped - 34 lines]
>
> Doug
I have three flights on a 5.38" LOC airframe using nylon 2-56 screws as
shear pins. All I did to the airframe was soak a little CA into it
around the holes and I cannot see any deformation. The thicker tube
might be a factor.

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David W. Schultz
http://home.earthlink.net/~david.schultz
------
"What you don't know should be a goad to make you try and find out, not
an excuse to bliss out and sit drooling into your filet mignon." -- PZ Myers
Phil Stein - 28 Sep 2007 14:36 GMT
>>>> Were you using nylon screws for shear pins? How much BP did you use,
>>>> and how long is the chamber it pressurized?
[quoted text clipped - 34 lines]
>
>Doug
Good ideas.
Whatever you do, don't forget to ground test BEFORE you fly it. Also
remember that the amount of BP is determined by how many shear pins
you use, their thickness and the volume of the airframe that you will
be pressurizing.
Phil Stein - 28 Sep 2007 14:40 GMT
>>>>> Were you using nylon screws for shear pins? How much BP did you use,
>>>>> and how long is the chamber it pressurized?
[quoted text clipped - 41 lines]
>you use, their thickness and the volume of the airframe that you will
>be pressurizing.
I forgot to mention friction.