Floppy hinges
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tux_powered@nowhere.at-all.net - 25 Oct 2005 19:11 GMT I have several times seen reference to using the `floppy' material from floppy disks as hinge material.
Anyone tried it for hinges, which glue... C.A ?
I guess it would be a good idea to roughen up the surface before gluing hinges made from this material ?
Reg
Paul McIntosh - 26 Oct 2005 06:55 GMT Sounds like carrying CHEAP to the extreme!
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
>I have several times seen reference to using the `floppy' material > from floppy disks as hinge material. [quoted text clipped - 5 lines] > > Reg Funfly3 - 26 Oct 2005 09:25 GMT what's the difference between using a floppy disk and a Mylar strip both are cheap, have you never recycled something in one of your models ,mind you,you might be right in this case as I would have thought if you have any hinge gap what so ever this would flutter like hell
> Sounds like carrying CHEAP to the extreme! > [quoted text clipped - 7 lines] >> >> Reg Lyman Slack - 26 Oct 2005 12:05 GMT I've heard that the material from floppies in somewhat thinner and better suited to park flyers that have weak and floppy surfaces themselves.
Cheers -- \_________Lyman Slack________/ \_______Flying Gators R/C___/ \_____AMA 6430 LM____ / \___Gainesville FL_____/ Visit my Web Site at www.LymanSlack.com
> Sounds like carrying CHEAP to the extreme! JH - 26 Oct 2005 18:00 GMT >I've heard that the material from floppies in somewhat thinner and better >suited to park flyers that have weak and floppy surfaces themselves. Unlikely: Mylar is VERY tough. Even floppy disk material will cope with all that a hinge would ask of it,(if it is in fact polyester).
the problem would be the lack of rigidity when pushing the hinge into balsa.
J. (Ex DuPont* employee)
* Inventors of Mylar
tux_powered@nowhere.at-all.net - 26 Oct 2005 18:47 GMT > I've heard that the material from floppies in somewhat thinner and better > suited to park flyers that have weak and floppy surfaces themselves. Good comment. The material is thin, but seems very strong. I have umpteen of the things kicking about that I no longer need. Gonna have to try it... if its O.K I have hinge material for life >:-) I don't fly anything that is very fast so that might help !
If, as the other post from funflyer mentioned, the hinge gap is kept close then I don't anticipate a problem.
The material (mylar?) is thin so would only need a very fine knife cut to accomodate it, far less than the slit needed for the `fuzzy' cyano hinges I normally use.
I reckon it would be good for anyone building lightweight stuff with thin spars, the hinge would be much easier to do.
Reg
Paul McIntosh - 27 Oct 2005 05:19 GMT I would say that you would need almost no gap and very light surfaces. This stuff is very thin and wouldn't give much resistance to flexing at the hinge line.
Also, how would you know if you have good adhesion to the oxide coating?
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
> >> I've heard that the material from floppies in somewhat thinner and better [quoted text clipped - 16 lines] > > Reg tux_powered@nowhere.at-all.net - 27 Oct 2005 20:21 GMT > I would say that you would need almost no gap and very light surfaces. This > stuff is very thin and wouldn't give much resistance to flexing at the hinge > line.
> Also, how would you know if you have good adhesion to the oxide coating? I had wodered about the points you make. Today I tried a test piece.
Cut the slots with a No 11 blade. The hinge material slides in to the slot with no problem. Someone mentioned that the flexibility may be a drawback when trying to insert the hinge... I reckoned that could be a problem. However, in practice there is no difficulty.
I made a normal hinged test piece... similar to an aileron hinge setup. Using just two hinges I found that a very close hinge line is achieved, with virtually no gap. I thought up/down flexing of the hinge material in the gap between wing/aileron would knacker the idea. In fact the hinge is soooo easy to make (compared to my usual `fluffy' C.A hinge material) and thus the gap is so small that there is no up/down play.
I had also wondered about adhesion.. the floppy material is so smooth and shiny. For the test piece I didn't abrade the surface... just left it as it is and used thin CA. I can't pull the test piece apart, and I sure tried ! That's O.K on a test piece but there may well be a problem longer term if/when the oxide coating degrades..... ???
I have made another two test pieces and they were just the same. Flexing the hinge right back on itself results in the wood being ripped apart... the CA is holding hinge and wood together still.
I only posted this 'cos I have seen it mentioned in more than one construction article and wondered if anyone had actually used floppy disk material and could save me the trouble of testing it myself.
If it works long term then I reckon it's the easiest to use hinge material I have ever tried.
Reg
JH - 28 Oct 2005 09:14 GMT >> I would say that you would need almost no gap and very light surfaces. This >> stuff is very thin and wouldn't give much resistance to flexing at the hinge [quoted text clipped - 35 lines] > >Reg Well done, that man.
Ripmax and the model shops will be selling hinges off cheap!
(Don't worry about the oxide layer).
J. (Very pleased, knowing how overpriced Mylar is everywhere; great material, though).
The Natural Philosopher - 29 Oct 2005 12:58 GMT > Well done, that man. > [quoted text clipped - 4 lines] > J. (Very pleased, knowing how overpriced Mylar is everywhere; great > material, though). Ahah.
Lovely trick I saw on the E-zone was to get one of those thick keyboard mats and use a compass cutter, then sandpaper and a dremel, to turn up foam wheels..a disc of film covered ply on each side, a brass tube epoxied through the middle, and voila. Wheels for almost bugger all.
The Natural Philosopher - 29 Oct 2005 12:51 GMT > I would say that you would need almost no gap and very light surfaces. This > stuff is very thin and wouldn't give much resistance to flexing at the hinge > line. > > Also, how would you know if you have good adhesion to the oxide coating? Pull it and see.
I actually scraped both sides with a knife and emery paper.
The Natural Philosopher - 29 Oct 2005 12:51 GMT >>I've heard that the material from floppies in somewhat thinner and better >>suited to park flyers that have weak and floppy surfaces themselves. [quoted text clipped - 15 lines] > > Reg I've used it on a 27" scale model. Its very very good, but hard to isntall due to floppyness :D
tux_powered@nowhere.at-all.net - 26 Oct 2005 18:47 GMT > Sounds like carrying CHEAP to the extreme! Sounds like the articles that recommended it may have been written by those who live 40 miles or so away from the nearest hobby shop.
Sounds also like lateral thinking to use what is a very tough material.
Then again there are those who think American beer is drinkable !
Reg
Paul McIntosh - 27 Oct 2005 05:19 GMT American beer is consumed by more people worldwide than any Brit beer.
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
>> Sounds like carrying CHEAP to the extreme! > [quoted text clipped - 6 lines] > > Reg tux_powered@nowhere.at-all.net - 27 Oct 2005 20:21 GMT > American beer is consumed by more people worldwide than any Brit beer. A large percentage of the world's population has Aids. That doesn't mean that the more discerning wish to emulate them >:-)
Reg
Paul McIntosh - 28 Oct 2005 07:41 GMT Ah, no REAL comeback I see.
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
> >> American beer is consumed by more people worldwide than any Brit beer. [quoted text clipped - 3 lines] > > Reg JH - 28 Oct 2005 09:17 GMT >Ah, no REAL comeback I see. Hmm, well yes there was: look up the word "discerning".
Also more people drink water than american beer, because even the less discerning find it tastier.
J.
FiDo - 27 Oct 2005 21:20 GMT that's like saying "eat sh.t, 4 trillion flies can't be wrong"
> American beer is consumed by more people worldwide than any Brit beer. Paul McIntosh - 28 Oct 2005 07:42 GMT You are calling several million of your countrymen sh.t-eaters?
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
> that's like saying "eat sh.t, 4 trillion flies can't be wrong" > >> American beer is consumed by more people worldwide than any Brit beer. Steve S - 28 Oct 2005 07:48 GMT > You are calling several million of your countrymen sh.t-eaters? At least there's one less over here now you've gone home (and increased the average IQ in both countries as a result).
JH - 28 Oct 2005 09:18 GMT >> You are calling several million of your countrymen sh.t-eaters? > >At least there's one less over here now you've gone home (and increased the >average IQ in both countries as a result). LOL!
J.
JH - 28 Oct 2005 09:17 GMT >You are calling several million of your countrymen sh.t-eaters? No, but they know what a sign of moronity it is to top post.
J.
Funfly3 - 28 Oct 2005 09:30 GMT can all you children put the toys back in your prams and just stick to the subject, as I would rather see usefull posts on the group rather than name calling, its getting way to personal, before sombody takes offence PLEASE
Paul McIntosh - 28 Oct 2005 14:02 GMT Only to the anal among you.
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
> >>You are calling several million of your countrymen sh.t-eaters? > > No, but they know what a sign of moronity it is to top post. > > J. The Natural Philosopher - 29 Oct 2005 12:52 GMT > American beer is consumed by more people worldwide than any Brit beer. Thts the root of most of the worlds problems then..;-)
JH - 26 Oct 2005 21:38 GMT >Sounds like carrying CHEAP to the extreme! Nothing wrong with that!!
Recycle, recycle. Don't you get a buzz out of making use of something another person thinks is useless?
J. (Betraying a Yorkshire background here..)
Paul McIntosh - 27 Oct 2005 05:24 GMT By cheap, I am referring to tryiong to use something that is probably not the best suited for the job just because it is available. The floppy material is extremely thin and would not hold a good, rigid hinge line unless the gap was extremely small. Add to that the unknown qualities when bonded with CA over the oxide coatings and at the flex surface.
I'll let others "experiment" with their models at stake. Proper hinge material isn't THAT expensive.
Yea, I get a buzz doing some of those things but I like to think that I have learned just a little in 45 years of designing and building models.
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
> >>Sounds like carrying CHEAP to the extreme! [quoted text clipped - 5 lines] > > J. (Betraying a Yorkshire background here..) JH - 28 Oct 2005 09:20 GMT >By cheap, I am referring to tryiong to use something that is probably not >the best suited for the job just because it is available. The floppy [quoted text clipped - 7 lines] >Yea, I get a buzz doing some of those things but I like to think that I have >learned just a little in 45 years of designing and building models. Maybe.....but Stalin spent his whole life designing communism, and look where it got him.
J.
The Natural Philosopher - 29 Oct 2005 12:53 GMT > By cheap, I am referring to tryiong to use something that is probably not > the best suited for the job just because it is available. The floppy [quoted text clipped - 7 lines] > Yea, I get a buzz doing some of those things but I like to think that I have > learned just a little in 45 years of designing and building models. Try it Paul. Its actually VERY good.
It 'fills the gap' (haharhar) between using film covering as a hinge, and stiff furry hinges.
Malcolm Fisher - 28 Oct 2005 21:58 GMT > Sounds like carrying CHEAP to the extreme! The cheapest hinges I know of are made from strong thread - the moving surface is attached to the fixed one by sewing using a stitch which is taken between the two surfaces - giving a sort of figure 8 when viewed from the end. It's my favourite hinge for almost any model - no slots to cut and as near as is possible to get "friction free"...
...but then, I'm a Yorkshireman:-)))
Malcolm
Gord Schindler - 29 Oct 2005 01:34 GMT Well, one does not have to be a "Yorkshireman" to appreciate a good thing! ;-) I'm a Torontonian, one of the baser elements of Canadian society, and yes, I have sewn many a hinge and agree with you 100%. Gord Schindler MAAC6694
>> Sounds like carrying CHEAP to the extreme! >> [quoted text clipped - 8 lines] > > Malcolm Paul McIntosh - 29 Oct 2005 05:41 GMT I used those quite a bit on 1/2A CL models 40 years ago. It was considered near state of the art at that time!
 Signature Paul McIntosh RC-Bearings.com "when steel just isn't enough"
> >> Sounds like carrying CHEAP to the extreme! [quoted text clipped - 9 lines] > > Malcolm H Davis - 27 Oct 2005 07:27 GMT The film used as a base material for floppies is in fact polyester film. Mylar is DuPont's brand name for polyester film. Here in the states ICI once made a polyester film branded Melinex which was also used as a base material for various magnetic media. The two brands are essentially the same material.
If I recall correctly, the film used for 3.5" floppies is a three mil thickness or something close to that. The oxide coating would be my worry in using as a hinge. If you wish to try it, I suggest first removing as much of the coating as possible. It should be coated on only one side and that will be the dull side.
H Davis
>I have several times seen reference to using the `floppy' material > from floppy disks as hinge material. [quoted text clipped - 5 lines] > > Reg SC - 27 Oct 2005 17:41 GMT > If I recall correctly, the film used for 3.5" floppies is a three mil > thickness or something close to that. The oxide coating would be my worry [quoted text clipped - 3 lines] > > H Davis You do recall corectly:)
I have used floppy material extensively over the last 10 years or so.
It does last forever and the fix is good if you pin them - I always do as well as CA em.
I have an ac here that was built 9 years ago - has over 500 flights and is still going strong:)
Having said that, yes - it's a pain to insert in balsa!
sc
tux_powered@nowhere.at-all.net - 27 Oct 2005 20:21 GMT >> If I recall correctly, the film used for 3.5" floppies is a three mil >> thickness or something close to that. The oxide coating would be my worry [quoted text clipped - 7 lines] > > I have used floppy material extensively over the last 10 years or so. GREAT stuff, pleased to hear that.
> It does last forever and the fix is good if you pin them - I always do as > well as CA em. Thank you. I hadn't got round to thoughts of pinning it... its the obvious answer. Just that never having pinned a hinge before the idea hadn't yet popped up. No doubt a couple of Guinness would have helped the thought process... I blame dehydration >:-)
> I have an ac here that was built 9 years ago - has over 500 flights and is > still going strong:) > > Having said that, yes - it's a pain to insert in balsa! It looks good to go ! I now have enough material to make hinges for ever. Having come across the idea in more than one place I was sure it must have been used before and found O.K.
Regards, Reg
tux_powered@nowhere.at-all.net - 27 Oct 2005 20:21 GMT > The film used as a base material for floppies is in fact polyester film. > Mylar is DuPont's brand name for polyester film. Here in the states ICI once [quoted text clipped - 9 lines] > > H Davis Thank you for the above comments... I know a little more now >:-) My concern was the coating, however, the next poster has eased my mind somewhat.
Regards, Reg
nignog1@iprimus.com.au - 28 Oct 2005 06:47 GMT Never thought the day would come Reg when you were coming unhinged...
DN
tux_powered@nowhere.at-all.net - 28 Oct 2005 18:30 GMT > Never thought the day would come Reg when you were coming unhinged... > > DN Strewth mate, I get in a right flap some days >:-)
Reg
JH - 28 Oct 2005 09:21 GMT >The film used as a base material for floppies is in fact polyester film. >Mylar is DuPont's brand name for polyester film. Here in the states ICI once >made a polyester film branded Melinex which was also used as a base material >for various magnetic media. The two brands are essentially the same >material. Indeed, and you will find that Melinex is now made by DuPont.#
J.
The Natural Philosopher - 29 Oct 2005 12:50 GMT > I have several times seen reference to using the `floppy' material > from floppy disks as hinge material. [quoted text clipped - 5 lines] > > Reg yes, yes.
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