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Model Forum / Radio Controlled / Air Models / September 2006



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Futaba buddy box connector

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Malcolm Holt - 20 Sep 2006 08:00 GMT
Down very many years I have used buddy box cables on countless occasions and
have never had a problem. Normally these have been terminated with DIN plugs
which fitted into sockets mounted into the transmitter case. Last year I
bought a new Futaba transmitter with the newer small square socket. This
lasted just over twelve months before the slave transmitter started behaving
erratically and the problem was traced to a cracked solder joint on one of
the transmitter's socket connections. Although this was an easy repair I was
astonished to be shown the design of the socket. This is soldered directly
on to the printed circuit board and is held solely by the tiny terminal
pins. The plug of the buddy lead passes through a hole in the rear cover of
the transmitter but the edges of this hole make no contact with the socket.
Accordingly the full weight of the buddy cable is supported directly by the
printed circuit board and the tiny soldered pins. Even with very careful use
this does not seem adequate and, realistically, there will be times when the
cable snags or is even trodden on.

Am I missing something here or is this just penny-pinching in the extreme by
the manufacturer? Is this really fit for the purpose for which it is sold?
david - 20 Sep 2006 14:31 GMT
Malcolm,
I feel for your failures but have used my own FF9 for a few years now with
no problems.  I also used to train students professionally at one of our
more well known training schools with the same kit and found no problems
either.

I wonder if you had a "bad 'un" and are now worrying needlessly?
Nevertheless, thanks for the heads-up.

D
> Down very many years I have used buddy box cables on countless occasions
> and have never had a problem. Normally these have been terminated with DIN
[quoted text clipped - 16 lines]
> by the manufacturer? Is this really fit for the purpose for which it is
> sold?
Greg - 20 Sep 2006 22:55 GMT
> Down very many years I have used buddy box cables on countless occasions and
> have never had a problem. Normally these have been terminated with DIN plugs
[quoted text clipped - 14 lines]
> Am I missing something here or is this just penny-pinching in the extreme by
> the manufacturer? Is this really fit for the purpose for which it is sold?

All you're missing is that Futaba, and every other RC maker, have for years
been charging ridiculous amounts for transmitters that are cheap rubbish.
Take the FF8 for example, the transmitter module that has to be removed to
change crystals has plastic locks that simply break off is you use them
much, and it's connector becomes intermittent after a relatively small
number of insertions too. I've cleaned several of them and taped the module
in to maintain reliability, but that means you're stuck on one channel. If
you open up a transmitter and cast a professional eye over it (I'm an
electronics designer) it's basically the cheapest Chinese rubbish that you
would expect in a kids toy, right down to the single sided paper PCB. They
put a lot of effort into making the case look flashy to justify the price,
but the bottom line is that a £300 transmitter costs £20-£30 to make.
Greg
funfly3 - 20 Sep 2006 23:06 GMT
>> Down very many years I have used buddy box cables on countless occasions
> and
[quoted text clipped - 38 lines]
> but the bottom line is that a £300 transmitter costs £20-£30 to make.
> Greg

ok then make one cheaper and better and I for one would buy it say £100
for a FF9 equivalent and you have a deal and £70 profit for you
Greg - 20 Sep 2006 23:50 GMT
> ok then make one cheaper and better and I for one would buy it say £100
> for a FF9 equivalent and you have a deal and £70 profit for you

One sale wouldn't exactly make it worth while 8-), but seriously, you have
to have volume to get the price down and no one entering the market now
could expect to take a large enough slice away from the big three who have
it all sewn up, especially the very limited distribution channels.
Greg
funfly3 - 21 Sep 2006 08:25 GMT
>> ok then make one cheaper and better and I for one would buy it say £100
>> for a FF9 equivalent and you have a deal and £70 profit for you
[quoted text clipped - 4 lines]
> it all sewn up, especially the very limited distribution channels.
> Greg

and thats why we pay £300 for a £30 transmitter not tha we want to there
is no real option
Greg - 21 Sep 2006 10:27 GMT
> and thats why we pay £300 for a £30 transmitter not tha we want to there
> is no real option

I didn't say there was an option, you seem to be off on another tack.
The OP was asking about poor quality and I confirmed that in my
professional opinion they are indeed made very cheaply, something that
most would not realise from the price tag and flashy case.

To take the specific example of the connector failure that the OP has
seen, assuming the FF9 (which I haven't examined closely) is the same
construction as the FF8 and all other Futaba transmitters that I've
seen, a connector secured only by it's pins soldered to a single sided
paper laminate PCB is very unreliable. The pad is most likely to break
off the substrate and break the track.

A double sided, plated through, FR4 substrate PCB (which is the
industry standard if you're not skimping) would be infinitely more
reliable as the pad is effectively riveted on by the through hole
plating and pad on the other side. Such a PCB would add roughly £1 to
the parts cost of the trasmitter but make the whole thing much more
reliable mechanically and far less susceptible to interference from
such things as mobile phones due to the flooded ground plane that
becomes possible.

I don't think most people would expect that pound to have been skimped
on such an important part of a £300 item, but as you say they have us
over a barrel.

Greg
Dave :^) - 21 Sep 2006 13:55 GMT
Perhaps I don't get bragging rights to be able to mix with the BMW estate
crowd but, I use a Sanwa RD6000 (not sport or super) because, the
construction seems better, I know people dont like the slide switches but
they're far better at self cleaning than toggle switches. Also the
programming is far easier and more intuitive than any Futaba I've ever used.
I'm not now and never will be a sheep, just following the crowd, or buying
something for the "status symbol" effect, I buy that which I think will give
best service and value. My first radio was a 27 Mhz Futaba 6M and have
others both PPM and PCM, I also have HiTec, but like the RD6000 better by
far.
Dave :^)
Travec the Dacian - 22 Sep 2006 18:28 GMT
On Thu, 21 Sep 2006 13:55:33 +0100, "Dave :^\)"
<yourejoking@NOSPAM.noway> wrote:

>Perhaps I don't get bragging rights to be able to mix with the BMW estate
>crowd

I think I am one of the lucky ones here, even if I'm slightly OTT :-)

The guy who has recently been training me on his buddy box is a good
friend who was an RAF Phantom pilot in the Falklands. In later life he
now trains pilots to fly Boeing 737's.  Although in his forties, he
still has lightning reactions (fastest I have ever seen in a human
being) and the presence of his forefinger on the buddy box switch has
saved me a whole load of grief.. so much so that I am now a reasonably
competent and confident solo flier.  

Of course, now I have said that, I'm bound to have my first crash :(

Travec.
 
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