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LiPos speed controllers understanding?

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Vass - 20 Mar 2008 17:28 GMT
Is there some chart or formula that can show what fits with what?
being fairly new to the electric side of flying, I'm lost on the whole
"12plus 25A 3900" blurb.
its all a mystery.
I'd like to be able to know what I need, for battery and speed controller if
I buy a motor
and vise versa
If I have a speed controller, what batteries can I use and what motors?
can anyone offer a simple guide or link to something that will clear the
mist?
TIA
--
TT_Man - 20 Mar 2008 17:49 GMT
> Is there some chart or formula that can show what fits with what?
> being fairly new to the electric side of flying, I'm lost on the whole
[quoted text clipped - 7 lines]
> mist?
> TIA
Peak motor current will define the ESC you want. If pk motor current at your
desired voltage is 25 Amps, then buy and ESC with 30A rating ( +25% spare
capacity). That way, you will never run it at its limit.
The motor will define what voltage range of LIPO you can use.
The flying time you want will dictate the capacity of the LIPO pack (
Amp/hrs). Don't be silly here, most flyers chose a flight time of 10 mins or
so. If you want to fly for an hour, get a mortgage to buy the battery. LOL
EG.
3S LIPO = 12V nominal.
pack size, say, 2000 mA Hr
average running current of motor is 25 Amps @ 12V
So, get a 30A esc.
flight time will be a nominal 2/25 Hrs = 4.8 minutes.
Vass - 20 Mar 2008 18:22 GMT
> Peak motor current will define the ESC you want. If pk motor current at
> your desired voltage is 25 Amps, then buy and ESC with 30A rating ( +25%
[quoted text clipped - 10 lines]
> So, get a 30A esc.
> flight time will be a nominal 2/25 Hrs = 4.8 minutes.

ok thanks that makes sense.
so, for example i have a motor with max current of 15A
so a 20A ESC would do.
and everything runs on 11.1 volts? (3 packs of lipos?) is that right?
Google tells me the motor recommends a 25 ESC ?
Signature

Vass

TT_Man - 20 Mar 2008 18:48 GMT
>> Peak motor current will define the ESC you want. If pk motor current at
>> your desired voltage is 25 Amps, then buy and ESC with 30A rating ( +25%
[quoted text clipped - 15 lines]
> so a 20A ESC would do.
> and everything runs on 11.1 volts? (3 packs of lipos?) is that right?

Yes, correct

> Google tells me the motor recommends a 25 ESC ?
No harm at all in going to 25...If money is not tight, try a 50/60/70. Then
you have one that will do a bigger motor in the future....It will still be
fine for your 15A motor.
Vass - 20 Mar 2008 19:14 GMT
> No harm at all in going to 25...If money is not tight, try a 50/60/70.
> Then you have one that will do a bigger motor in the future....It will
> still be fine for your 15A motor.

oh thats great, thanks for your help.
what about lipos that carry larger amps (is it amps?)  ive read some have
1800 not 1000
so does this mean different motors and ESC's?

Signature

Vass

TT_Man - 20 Mar 2008 19:26 GMT
>> No harm at all in going to 25...If money is not tight, try a 50/60/70.
>> Then you have one that will do a bigger motor in the future....It will
[quoted text clipped - 4 lines]
> 1800 not 1000
> so does this mean different motors and ESC's?

No.Same motor, same ESC. An 1800 will just give you more flying time.
Vass - 20 Mar 2008 19:37 GMT
>>> No harm at all in going to 25...If money is not tight, try a 50/60/70.
>>> Then you have one that will do a bigger motor in the future....It will
[quoted text clipped - 6 lines]
>>
> No.Same motor, same ESC. An 1800 will just give you more flying time.
no danger of blowing anything then, great
thanks for help
Signature

Vass

Nobody Here - 20 Mar 2008 19:55 GMT
>> No harm at all in going to 25...If money is not tight, try a 50/60/70.
>> Then you have one that will do a bigger motor in the future....It will
[quoted text clipped - 4 lines]
> 1800 not 1000
> so does this mean different motors and ESC's?

That number, 1000, or 1800, or whatever, is milliamp-hours or mAh.  A
1000 mAh battery will supply from full charge 1000 milliamps, or 1amp, for
an hour before it's exhausted.  It will also supply 2A for half an hour,
4A for quarter of an hour, and 10A for 1/10th of an hour.  Similarly, a
2000mAh will supply 2A for an hour, 4A for half an hour, etc ...

So, if you're taking 15A and you have, for instance, a 1500mAh battery
you can run it flat out for 6 minutes until it's exhausted.  However,
you won't want to be running it flat out all the time, and you'll probably
get something like 10 minutes out of it with sensible throttle management.
However, it's not a good idea to fully discharge LiPos, because it reduces
their lifetime and capacity, so you'd probably want to limit yourself to
about 8 minutes,

Nobby
Vass - 20 Mar 2008 20:15 GMT
> That number, 1000, or 1800, or whatever, is milliamp-hours or mAh.  A
> 1000 mAh battery will supply from full charge 1000 milliamps, or 1amp, for
[quoted text clipped - 11 lines]
>
> Nobby

thanks nobby understood
Signature

Vass

Kevin - 20 Mar 2008 20:59 GMT
>> That number, 1000, or 1800, or whatever, is milliamp-hours or mAh.  A
>> 1000 mAh battery will supply from full charge 1000 milliamps, or 1amp,
[quoted text clipped - 17 lines]
>
> thanks nobby understood
give them a try and it will change your flying habits no more dead
sticks, oil, less noise 85% of my models are electric

Signature

Kevin R
Reply address works

TT_Man - 21 Mar 2008 00:15 GMT
SNIP

>>> Nobby
>>
>> thanks nobby understood
> give them a try and it will change your flying habits no more dead sticks,
> oil, less noise 85% of my models are electric

Gets a tad expensive on a big twin.... 2 x 2 x 6S 5000mAH, 2 motors, 2 BIG
chargers...best part of £7-£800
The Natural Philosopher - 21 Mar 2008 10:44 GMT
> SNIP
>>>> Nobby
[quoted text clipped - 4 lines]
> Gets a tad expensive on a big twin.... 2 x 2 x 6S 5000mAH, 2 motors, 2 BIG
> chargers...best part of £7-£800

Build it lighter and gear the motors.

you can us a lot less power with electrics than you think you need.
TT_Man - 21 Mar 2008 10:48 GMT
>> SNIP
>>>>> Nobby
[quoted text clipped - 7 lines]
>
> you can us a lot less power with electrics than you think you need.

16Kg twin, 108" span....saving even 1Kg would be hard...
The Natural Philosopher - 21 Mar 2008 11:33 GMT
>>> SNIP
>>>>>> Nobby
[quoted text clipped - 9 lines]
>>
> 16Kg twin, 108" span....saving even 1Kg would be hard...

Well i would have said a 108" twin would/should weigh in around 16-20lb.

So about 8-10kg..meed about 1kW to fly - two 500W motors.

Must be built out of steel and concrete..
TT_Man - 21 Mar 2008 21:43 GMT
> Well i would have said a 108" twin would/should weigh in around 16-20lb.
>
> So about 8-10kg..meed about 1kW to fly - two 500W motors.
>
> Must be built out of steel and concrete..

I'm not sure of the final weight yet and I'm torn between the devil and the
deep blue sea..... I've read the augments below and it gets increasingly
favourable towards electric.... especially as I would fly once or twice a
weekend at most. Cost is no big deal- to a point... so could I pose some
more questions:-
Cooling is an issue... I have seen attempts at 'fan/heatsink' cooling. Is
that viable?
ESCs- can they be run at 10-12S ?
What does a gearbox do for me? Bigger prop with bigger pitch less current?
The Natural Philosopher - 22 Mar 2008 13:50 GMT
>> Well i would have said a 108" twin would/should weigh in around 16-20lb.
>>
[quoted text clipped - 9 lines]
> Cooling is an issue... I have seen attempts at 'fan/heatsink' cooling. Is
> that viable?

Not really needed. If you don't push the motors as hard as the
manufacturers dubious claims,as they are generally in a draught
anyway,and there is usually an airscoop somewhere to caaptialise to move
fresh air over the ESC's. The difference between a little air and no air
is much greater than the difference between a little air and a lot of air.

> ESCs- can they be run at 10-12S ?

Not sure what 'S' refers to here...

> What does a gearbox do for me? Bigger prop with bigger pitch less current?

Basically yes.

Like any wing a prop blade generates lift and creates drag. At a
constant lift to drag ratio, the drag is a fixed proportion of he
thrust. The power loss howeber, is proportional to drag X RPM, so the
lower the RPM the less power is lost for a given thrust..

If going scale, the scale props end up MUCH lower RPM and MUCH steeper
in pitch than 'normal R/C props'

I've seen figure on the Ezone quote as 1:1 pitch to diameter and sub
3000 RPM for some models. Hard to achieve without a reduction drive.

So a typical '40' plane might work nicely on a 10x6 or 11x5 at 10000RPM,
or a 13x10 at 6000 RPM or a 20x20 at 3000 RPM

The first is what the glo engine produces. The second would be typical
for about half the power on a 400W outrunner, and the last might be a
300W or so setup on a geared electric.

Couple that to the freedom from vibration of electric motors in general
and geared electrics even more, and you don't need a massive structure
in the model, so its lighter, stalls slower, looks more realistic etc.
The only downside is wind ..you may need to actively fly the model under
power for landing to keep airspeed up..oh, and torque..you end up with
massive torque just like the full size :-) And need to be careful on
account of that..

My general approach to design is to tie the major stress points..motor,
battery, wing root and undercarriage - together with a ply and liteply
structure, and hang the lightest possible tail assembly and wing tips
on..weight is proportional to the cube of the scale and a good figure of
quality is around 3lb for 60" span, less if you can do it..and at those
sorts of wing loadings a lightplane scale model, or airliner or bomber,
needs only about 40-50W/lb to fly realistically..up to 75W for a fighter
plane is desirable tho.

At 108" that gives me a target weight of 17.5 lb, and that implies
around 700W for a bomber/airliner type plane or around 1500W for a
warbird..well within sensible budgets.

Simple approach is to look here

http://www.modelmotors.cz/index.php?page=61&product=4120&serie=20&line=GOLD

and select a motor that looks right and then contact
www.puffinmodels.com for a quote.. about £170 a pair

Plus a couple of opto controllers at about £100 each.

http://www.puffinmodels.com/product.php?prod=794

That particular motor is good for about 700W easily on a 15x10..

You need about a 5s 10,000mAh pack for a pair of those.

So about £150 plus shipping

http://www.maxamps.com/products.php?cat=24

which ends up as a shade over £500 for your power train. No starter
battery or any field equipment required. Model, charged pack,
transmitter, and switch on and fly..you will need a 12v power supply and
a £100 quid charger or thereabouts back home.

I don't know how that compares with a pair of well sorted 4
strokes..laser etc.plus mounts, throttle servos fuel tanks, etc etc and
full starting kit..

I would estimate around 30 minutes plus cruising time. More if a very
scalelike routine is flown, less with plenty of aerobatics.

If you are like me, than means you take a fully charged pack to teh
site, fly 3 x 8 minute sorties separated by plenty of fat chewing teeth
sucking and watching everybody else fly, and then go home :-)

If you want more, another pack is another £150...

And two packs, if all your planes use them,menas an hours flying on ANY
model between recharges.

Cheaper chinese motors/controllers are available, but you lose the
element of guarantee of quality, and service..
tux_powered@nowhere.at-all.net - 22 Mar 2008 16:36 GMT
>> ESCs- can they be run at 10-12S ?
>
> Not sure what 'S' refers to here...

I wonder if he was thinking along the lines of the "C" rating for
batteries ?

I prefer a margin of safety with ESC's, I use a 25 Amp ESC for a motor
which is drawing 15 Amps maximum. My 40 Amp motor uses a 60 mp ESC.
This way the ESC is working well within capability and should run cooler.
The figures I normally see bandied about are 25 or 50% greater maximum
current than the expected current draw of the motor.

The other thing to take into account with ESC's... are you going to use
a seperate battery for the receiver and servos ? The BEC (battery
eliminator circuit) in an ESC is limited to the amount of power it can
supply for servos as well as powering the motor. With high voltage and
large current draw there is too much heat needing to be dissipated to
drop the power to a suitable voltage and current for suppling the
receiver and servos. The ESC will usually indicate the number of servos
that can safely be used with it.

> Cheaper chinese motors/controllers are available, but you lose the
> element of guarantee of quality, and service..

Having just got started in elctrickery I chose the cheap route to get
started. With a bit of careful selection, and checking online, you can
acquire motors,esc's and batteries quite cheaply (well very cheaply
actually) There are a few brands that have aquired a good reputation.

I don't think I would go down the cheap route for a very large plane or
a performance model but for everyday flying a lot of fun can be had for
a small outlay.

I have just "piggy backed" this post onto yours so the guy who
originally asked the questions will see it.

Reg
Kevin - 21 Mar 2008 11:09 GMT
> SNIP
>>>> Nobby
[quoted text clipped - 4 lines]
> Gets a tad expensive on a big twin.... 2 x 2 x 6S 5000mAH, 2 motors, 2 BIG
> chargers...best part of £7-£800

and what would the £'s for two motors, fuel,starter,glow plugs , glow
starter  flight box  and all the other bits need for a glow model

quick scan for a big twin electric
4 5000mah 6s £266
2 motors £65 120 size
2 speed controllers 100A £65
2 chargers 6s £95

£491

just 3 OS motors
2 120fs OS
£500

or cheaper
2 90fs thunder tiger's
£240 but you still cant fly no fuel ETC

there is not a lot in it these days
and if you want a 37" twin AUW of 300g, try that with ic motors, its
next to impossible or expensive

Signature

Kevin R
Reply address works

Nobody Here - 21 Mar 2008 15:39 GMT
>> SNIP
>>>>> Nobby
[quoted text clipped - 27 lines]
> and if you want a 37" twin AUW of 300g, try that with ic motors, its
> next to impossible or expensive

They certainly are the bees knees for small models, at least up to about 40
size I'd never use IC these days.  Larger than that is still reasonably
expensive, but as commented elsewhere the cost has and will continue to
come down.

The main limitation in my view with larger models isn't so much that it's
initially expensive, because if you compare the life of LiPos and the
cost of fuel over the same number of flying minutes it seems that there's
not much in it.  The main problem is that if you want to fly a lot in
a day out you need several sets of batteries and then it's *very* expensive
initially.

On the other hand, when you accumulate a veriety of models using a bunch of
different batteries you have enough to keep flying all day, although you
do need a number of chargers - as many as you want to fly in a single
charging period.  I mean, it takes roughly an nour to charge a LiPo at 1C,
and so if you want to fly 4 times an hour, whichy is about what I average
if I'm there with a number of people and we're talking between flights or
whatever, you need 4 chargers to keep you going.  I've got 3, but that's
OK, I take home some uncharged batteries, but I'll be wanting another one
soon.

Presently I have one IC model with a YS63 in it, and I don't think I'll
ever get a second.  I'll keep one IC model because there's still
something about the noise and smell that you don't get with electric,
but for convenience and ease of flying (in the no mess, no cleaning sense)
electric wins hands down.  I might think differently if I flew large models.
but for now I don't.

Nobby
Dave Lane - 21 Mar 2008 11:49 GMT
>> No harm at all in going to 25...If money is not tight, try a 50/60/70.
>> Then you have one that will do a bigger motor in the future....It will
[quoted text clipped - 4 lines]
> have 1800 not 1000
> so does this mean different motors and ESC's?

 Don't forget the 'C' rating - this is a measure of how much current a
battery pack can supply before the voltage starts to really drop off and
possibly damage the battery.  The common ratings that you'll see are 20,
25 etc.  For a 1000mAh pack with a 20C rating, you'll get
20 x 1(Amp) =20 amps, whereas for a 25C rating, you'll get 25 amps and
so on.  For an 1800mAh 20C pack, you'll get  20x1.8 = 36 amps.

A typical ESC can be programmed for 2 or 3 cell Lipo packs - be sure to
check this out in the instructions as it will determine the voltage at
which your ESC will know that your expensive Lipo battery is running low
(and cuts power to the motor) - run them down any further and you risk
damaging them.

 hth,

Dave
 
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