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What is black steel?

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Richard - 27 May 2005 09:06 GMT
Is it different to mild steel? Is it cheaper than mild steel?
olmod - 27 May 2005 10:26 GMT
Its as it comes from the rolling process not pickled in acid to get ri
of the ash left from being hot rolled , it usually is cheaper

--
olmo
Prepair Ltd - 27 May 2005 12:11 GMT
>Is it different to mild steel? Is it cheaper than mild steel?

Black steel is as it comes from the mill and not descaled. Has a hard
skin of scale.

Bright Mild Steel is the same but descaled.

Peter
--
Peter A Forbes
Prepair Ltd, Luton, UK
prepair@easynet.co.uk
http://www.prepair.co.uk
IanC. - 27 May 2005 15:53 GMT
>Is it different to mild steel? Is it cheaper than mild steel?

Isn't there another key difference - at least according to the text
books?
You can machine the black stuff without it distorting as it's supposed
to have no internal stresses.
BTW I've successfully removed the scale with "electolytic derusting".
Lots of refs on Google to method, I used washing soda solution as
electolyte
Kevin Steele - 27 May 2005 18:21 GMT
Because black bar is hot rolled it is annealed as it cools, in it's
finished shape.  Bright bar is cold rolled (achieves better tolerances
and finish) but cold working any material does lock in residual
stresses, which can be released by heating or machining.  

Regards

Kevin

>>Is it different to mild steel? Is it cheaper than mild steel?
>
[quoted text clipped - 5 lines]
>Lots of refs on Google to method, I used washing soda solution as
>electolyte
Boo - 27 May 2005 20:43 GMT
>>Is it different to mild steel? Is it cheaper than mild steel?
>
> Isn't there another key difference - at least according to the text
> books?
> You can machine the black stuff without it distorting as it's supposed
> to have no internal stresses.

Does that mean it's better than bms for things like model IC engine
crankshafts where the skin stresses can warp the part as you cut it out
?  Can you get leaded or otherwise free-turning black ms that'll give a
good machined finish ?

Signature

Boo

Bill H - 27 May 2005 19:43 GMT
>Is it different to mild steel? Is it cheaper than mild steel?

Black refers to the way it is finished after rolling down to size from
a 5" billet.  The black bar has been cooled in air from rolling
temperature - in modern mills in a cooling rack and in the old days on
the mill floor.  This allows the outside to oxidise - which gives the
blue-black oxide form (this turns to the red oxide form if you let
it).  The description for this simple cooling is 'normalised'.  If for
metallurgical reasons you want the material dead soft  you could
anneal it by decreasing the cooling rate further eg by cooling in a
controlled furnace.

The softness of the bar depends on the heat treatment effected by the
cooling process and the chemical constituents of the steel.  So called
mild steel has very little carbon and significantly more manganese.
It is relatively unaffected by heat teatment so the normalised
material is not far different from the annealed .  It became the
material of choice for boilers and structural steelwork only after the
French discovered how to produce low carbon ferro-manganese in about
1880. Prior to this, bulk manufactured steel had a middling  high
carbon content, which restricted its structural uses, although it made
good railway tracks.

Bright bar has had the black oxide removed, usually by pickling in
dilute hydrochloric acid; although they used to do peeled bar at one
time.  The bar can then be cold worked to a precise size by drawing it
through a die (wire drawing), reeling or cold rolling. This cold works
the material and induces residual stresses, particularly near the
surface of the material.  If you then machine the material
assymetrically, the stresses on the side which still has the material
will pull relative to the neutral axis and bend the workpiece.

So :
mild steel is low carbon
bright bar has been cold worked and may be susceptible to residual
stresses
black bar is usually slightly softer and less ssusceptible to residual
stresses
black bar should be cheaper but is not always available at model
engineer stckists

HTH
Bill H
Derby
x-no-archive: yes
Tim Leech - 27 May 2005 20:41 GMT
<snip good stuff>

>So :
>mild steel is low carbon
[quoted text clipped - 4 lines]
>black bar should be cheaper but is not always available at model
>engineer stckists

There doesn't seem to be  a formal 'definition' of mild steel, or not
one that I've seen.
Some stockholders include EN8 in the mild steel category, & that can
be hardened by heat treatment alone.
In my experience it can be difficult to get a decent finish when
machining  black bar, especially the smaller diameters  - am I alone
in this?

Cheers
Tim

Dutton Dry-Dock
Traditional & Modern canal craft repairs
Vintage diesel engine service
Kevin Steele - 27 May 2005 21:00 GMT
Absolutely right Tim, technically "mild steel" does not exist as such
-it is simply a generic term for low carbon steel.  EN8 is a slightly
tricky one, as EN8A is a mild steel, but EN8D is a stressproof tough
steel ideal for crankshafts  (in model engines -for the previous
poster).  If we're being technically correct, of course, EN8 doesn't
exist either as that british Standard was replaced in 1969.  From
memory the new specification for "mild steel" is 070M20 (if I could be
bothered to look it up I could probably work out what all the numbers
meant).

This all takes me back to my HNC in Fab & Weld at peoples college in
Nottingham -do they still have an engineering department?

Regards

Kevin

>There doesn't seem to be  a formal 'definition' of mild steel, or not
>one that I've seen.
[quoted text clipped - 10 lines]
>Traditional & Modern canal craft repairs
>Vintage diesel engine service
mark@ems-fife.co.uk - 27 May 2005 21:43 GMT
EN8 is not a mild steel as it contains 0.4% carbon,which means it can
be hardened without any additions.Mild steel,which can be hot
rolled,cold drawn,bright or black can not be hardened on its own.
070M20 is the ISO equivalent for EN1A which is available all diameters
in bright and from 50mm dia up in black.O8OA15 is EN3B which is
considered to be true mild steel as it is the cheapest and has no
controlled ingredients.EN1A is also mild steel but has a specification.
As a matter of interest I had a job calling for EN32B last week,what
kind of steel do you guys reckon that was?
I was most surprised when I looked it up.
regards,Mark.
Kevin Steele - 27 May 2005 22:00 GMT
How embarrasing, mixing up EN1A & EN8A (perhaps showing my age that I
knew the "metric" equivilent, but not the "EN").  Funny how the EN
numbering has stuck, although it's over 20 years ago that the standard
was officially replaced.

Regards

Kevin

>EN8 is not a mild steel as it contains 0.4% carbon,which means it can
>be hardened without any additions.Mild steel,which can be hot
[quoted text clipped - 7 lines]
>I was most surprised when I looked it up.
>regards,Mark.
Newshound - 27 May 2005 22:59 GMT
> As a matter of interest I had a job calling for EN32B last week,what
> kind of steel do you guys reckon that was?
> I was most surprised when I looked it up.
> regards,Mark.

Well, EN31 is good old ball bearing steel (1%C and 1 - 1.5% Cr) while EN40
and EN41 are nitriding steels, the former 3 Cr and the latter 1 Cr and a
dash of Al, ISTR. So by interpolation......

but OTOH since when did logic have anything to do with steel
classifications. So go on, surprise us.
Bill H - 27 May 2005 22:54 GMT
>Absolutely right Tim, technically "mild steel" does not exist as such
>-it is simply a generic term for low carbon steel.  EN8 is a slightly
[quoted text clipped - 5 lines]
>bothered to look it up I could probably work out what all the numbers
>meant).

I would describe EN8 and EN9 as medium carbon steels.

I always liked the old EN system of materials but as steelmakers
developed new recipes it became plagued by all the extra suffix
letters.
http://www.roymech.co.uk/Useful_Tables/Matter/Strength_st.htm

Having killed off EN (ENgineering steels) specifications when I was an
apprentice and replaced them with BS970 steeels such as 070M20 they've
been superceded by EN numbers where EN stands for EuroNorm.  These
seem to be based on the old German designations.  The americans still
seem to have their own system AISI, ASTM & SAE.   I suppose it's
similar to where ISO covers both metric and UNC/UNF screw threads as
endorsed world standards.
http://www.roymech.co.uk/Useful_Tables/Matter/Steel_Europe.html
http://www.matweb.com/reference/steel.asp

>This all takes me back to my HNC in Fab & Weld at peoples college in
>Nottingham -do they still have an engineering department?

If you're referring to Nottingham Trent Uni (Poly as was), they are
closing their mechanical and electrical engineering departments this
year and concentrating on softer subjects.  One of my colleagues is
taking his degree finals this year and has suffered due to the
remaining skeleton staff of engineering lecturers having to do  their
best to cover all the syllabus.
Bill H
Derby
x-no-archive: yes
mark@ems-fife.co.uk - 27 May 2005 23:52 GMT
EN stood for Emergency Number,introduced during the war.
EN32B is a case hardening version of EN3B/O8OA15,in other words
mechanically crap.
For a very concise breakdown of all the steel specs/equivalents
Macreadys Orange book is hard to beat.If you spend a lot with them you
might scrounge it free,otherwise it was £15,no vat.
regards.Mark.
Peter A Forbes - 28 May 2005 09:01 GMT
>For a very concise breakdown of all the steel specs/equivalents
>Macreadys Orange book is hard to beat.If you spend a lot with them you
>might scrounge it free,otherwise it was £15,no vat.
>regards.Mark.

It's worth the money IMO, and the previous books come up in secondhand bookshops
as well, so keep your eyes peeled.

Peter
R L Driver - 28 May 2005 00:28 GMT
> >Absolutely right Tim, technically "mild steel" does not exist as such
> >-it is simply a generic term for low carbon steel.  EN8 is a slightly
[quoted text clipped - 21 lines]
> endorsed world standards.
> Snip<
I'm quite prepared to be shot down here but I thought EN stood for energency
numbers , introduced during the war to bring some standardisation when each
private steelmaker had their own numbering system .
steve the grease
Bill H - 28 May 2005 07:39 GMT
>> Having killed off EN (ENgineering steels) specifications when I was an
>> apprentice and replaced them with BS970 steeels such as 070M20 they've
>> been superceded by EN numbers where EN stands for EuroNorm.  

>I'm quite prepared to be shot down here but I thought EN stood for energency
>numbers , introduced during the war to bring some standardisation when each
>private steelmaker had their own numbering system .
>steve the grease

Well you learn something new every day!
Thanks for that.

Enjoy the sunshine!

Bill H
Derby
x-no-archive: yes
mike - 30 May 2005 19:39 GMT
Black steel is mild steel and is cheaper than bright mild steel
> Is it different to mild steel? Is it cheaper than mild steel?
PH - 31 May 2005 06:54 GMT
It's also sod to silver solder to. Even after diligently cleaning the
surface with emery cloth, there is still a residue of scale incrusted
in the surface. The only way (if it's not machined) is to remove a
little bit using a file, grinder, etc.

mike a écrit :
> Black steel is mild steel and is cheaper than bright mild steel
> > Is it different to mild steel? Is it cheaper than mild steel?
 
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