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Which glue to use?

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Robin - 23 Oct 2005 11:38 GMT
Some idiot (I'm guessing a burglar who snuck in whilst my back was
turned) has overtightened a fitting that was composed of two female
threads joined by some M4 studding.

Although the idiot, I mean I, have managed to remove one of the snapped
bits, the other one is recessed and I don't have a stud extractor small
enough to get it out. I've decided to glue the part together instead
(it's a fixing for a wing mirror on a kit car).

What glue should I use? I was thinking Araldite, but would one of these
"liquid metal" type things (or the putty stuff you can buy) be more
suitable?

The metal is chromed brass, I think (although it might be steel). I
don't have any welding equipment and I don't think that would be a
viable solution anyway. Don't want to try brazing as it might ruin the
finish.
Mike W - 23 Oct 2005 14:43 GMT
>Some idiot (I'm guessing a burglar who snuck in whilst my back was
>turned) has overtightened a fitting that was composed of two female
[quoted text clipped - 13 lines]
>viable solution anyway. Don't want to try brazing as it might ruin the
>finish.

I have used "Araldite" and "JB Weld" for applications similar to this.
I found that JB Weld was far superior.
As an example, a cars VHF radio aerial hit a low flying tree and
snapped half way up the radiator at a matching coil whose cross
section was about 1 square inch. Araldite would'nt hold it at 5MPH, JB
Weld is still holding it together after 10 years or so at speeds
sometimes in excess of 100MPH.
Its worth a try..
Stephen Howard - 23 Oct 2005 21:16 GMT
<snip>

>>What glue should I use? I was thinking Araldite, but would one of these
>>"liquid metal" type things (or the putty stuff you can buy) be more
[quoted text clipped - 13 lines]
>sometimes in excess of 100MPH.
>Its worth a try..

I'll second JB Weld. I've used it to, amongst other things, stitch a
Land Rover engine and repair a Rayburn flue.

Failing that, you could try a low temperature silver solder - should
be quite possible to achieve a good joint without affecting the
plating. I've used this method with nickel plated items to good
effect.

Regards,

Signature

Stephen Howard - Woodwind repairs & period restorations
http://www.shwoodwind.co.uk
Emails to: showard{who is at}shwoodwind{dot}co{dot}uk

Newshound - 23 Oct 2005 22:50 GMT
Not come across JB Weld, it sounds very good. Sounds similar to Belzona
which is a metal filled epoxy which is used in industry to recover some
nasty problems, though more often filling erosion damage or replacing
cracked fragments of casting. I'd be concerned about just glueing unless
there is plenty of area. Isn't it possible to drill out the offending bit of
stud and tap oversize?
Robin - 23 Oct 2005 22:50 GMT
I've never used silver solder - is it melted with a torch or with an
iron?

I've got a Sievert Propane/Butane torch - is that the kind of thing
that I could use?

The joint is composed of, and bear with me, a recessed male part that
joins to a female part, both of which have female threads in them...

...sounds like I'm getting it wrong... the "male" part is in the form
of a hexagon (about 6mm if I remember) with an M4 hole tapped down the
middle. Not sure why they made it like that, as it doesn't turn and
there is no correspondingly shaped receptacle. This hexagon shaped stud
is recessed in a ~12mm, um, recess which is the outer diameter of the
other part. This second part is also recessed to the rough diameter
across the points of the hexagon (wish I had a CAD program to hand) and
has an M4 hole at the bottom of it.

Ah, a picture:

http://www.cobraclub.com/forum/attachment.php?attachmentid=1302&d=1100198808

It is the joint where the elbow meets the bracket

Both holes are blind and cannot be drilled through without spoiling the
look of the piece.
Robin - 23 Oct 2005 22:53 GMT
Not enough metal to tap oversize, unfortunately. I've already lost one
of my expensive cobalt drillbits trying to get the studs out. I've
bunged some Araldite on and I'll see how it holds out before I look at
brazing...
Stephen Howard - 24 Oct 2005 09:18 GMT
>I've never used silver solder - is it melted with a torch or with an
>iron?
[quoted text clipped - 22 lines]
>Both holes are blind and cannot be drilled through without spoiling the
>look of the piece.

Couldn't view the pic - the page requires a login.

Silver solder will need a torch to achieve the temperature required to
melt it. Your Sievert torch should be plenty adequate provided you use
the correct solder ( and flux ).

From your description though it seems that the stud and socket
overlap, in which case it sounds as though an epoxy fix would work
quite well.

Regards,

Signature

Stephen Howard - Woodwind repairs & period restorations
www.shwoodwind.co.uk
Emails to: showard{whoisat}shwoodwind{dot}co{dot}uk

Jonathan Barnes - 24 Oct 2005 11:09 GMT
To increase your chance of success...
can you drill out the stud oversize and glue in a bit of rod to replace it ?

> >I've never used silver solder - is it melted with a torch or with an
> >iron?
[quoted text clipped - 34 lines]
>
> Regards,

Signature

Jonathan

Barnes's theorem; for every foolproof device
there is a fool greater than the proof.

To reply remove AT

Robin - 29 Oct 2005 16:02 GMT
I still don't think there is enough metal to do that...

I've glued it with Araldite and bought some JB Weld in the States in
case that fails. Might be possible to weld a piece of M6 studding in
place, I suppose, but I'll see if the glue works it's magic first...
Mike Whittome - 29 Oct 2005 21:54 GMT
JB Weld available here at Probuild ............

http://www.probuild-uk.co.uk/products

Go to building materials and scroll down.

Bought some this week.   Very helpful.

Mike
Signature

Mike Whittome

Bob Walpole - 30 Oct 2005 12:03 GMT
I have bought some Auto JB Weld from Halfords

> JB Weld available here at Probuild ............
>
[quoted text clipped - 5 lines]
>
> Mike
 
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