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Getting aluminium out of fine pitch tap

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TMN - 17 Oct 2006 19:17 GMT
Hi

I got some aluminium smeared in a few threads of a good quality tap -
its small -  4mm x 0.7 so I cannot pick it out.

Any suggestions ?

Thanks
Tim
Nick Müller - 17 Oct 2006 19:22 GMT
> I got some aluminium smeared in a few threads of a good quality tap -
> its small -  4mm x 0.7 so I cannot pick it out.

NaOH or Fe3Cl. The later being not so nasty (except the nice tint on
your skin).

Nick
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Peter Fairbrother - 17 Oct 2006 19:58 GMT
>> I got some aluminium smeared in a few threads of a good quality tap -
>> its small -  4mm x 0.7 so I cannot pick it out.
>
> NaOH or Fe3Cl. The later being not so nasty (except the nice tint on
> your skin).

NaOH is probably better - FeCl3 will (albeit slowly) etch steel, NaOH won't.

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Nick Müller - 17 Oct 2006 20:42 GMT
> FeCl3 will (albeit slowly) etch steel

Yes? Did that recently and had no problems. But it didn't take much time
(some minutes) to get the aluminium-smear off (piston ring, the cylinder
doesn't count because it was Nikasil coated).

But the "official version" is with NaOH.

Nick
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Peter Fairbrother - 17 Oct 2006 21:28 GMT
>> FeCl3 will (albeit slowly) etch steel
>
> Yes? Did that recently and had no problems. But it didn't take much time
> (some minutes) to get the aluminium-smear off (piston ring, the cylinder
> doesn't count because it was Nikasil coated).

It's pretty slow, especially when cold - but people etch stainless with
FeCl3 at 50 C.

It's not hugely important in either case, especially if eg you don't leave
it overnight - but if you did that with FeCl3 you might not have any threads
left, whereas if you did it with NaOH it wouldn't matter - for the steel,
NaOH is safer.

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Peter Fairbrother

Joules Beech - 17 Oct 2006 21:15 GMT
> Hi
>
[quoted text clipped - 5 lines]
> Thanks
> Tim

Cheap ultrasonic bath might do it in water.  I'm just cleaning a small
oil filter in one now.

               Joules
bigegg - 17 Oct 2006 22:14 GMT
> Hi
>
[quoted text clipped - 5 lines]
> Thanks
> Tim

Caustic soda eats aluminiuminimum

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Tom - 17 Oct 2006 22:27 GMT
> Hi
>
[quoted text clipped - 5 lines]
> Thanks
> Tim

Oven cleaner.

Tom

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David Littlewood - 18 Oct 2006 22:59 GMT
>> Hi
>>
[quoted text clipped - 9 lines]
>
>Tom

...Most of which contain NaOH or something similar.

David
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David Littlewood

Tom - 19 Oct 2006 00:42 GMT
> >> Hi
> >>
[quoted text clipped - 15 lines]
> --
> David Littlewood

Maybe that was why I suggested it, perhaps..

Tom

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TMN - 29 Oct 2006 14:17 GMT
Thanks to all for the suggestion.
It took me a while to get around to it but the caustic soda worked
well.

Thanks
Tim
Robin - 30 Oct 2006 11:24 GMT
> Thanks to all for the suggestion.
> It took me a while to get around to it but the caustic soda worked
> well.

Could someone explain, in small words please, why you couldn't file a
groove inside a 4mm nut and screw it on - like a die?
TMN - 31 Oct 2006 10:45 GMT
> Could someone explain, in small words please, why you couldn't file a
> groove inside a 4mm nut and screw it on - like a die?

I did not try this because some alumnium swarf  got stuck in the
threads  while I was backing the tap out.  No parafin (kerosen ?) or
working it up or down in small increments would help so I decided to
just back it out - I did without  incident but it did strip all the
threads (of the part)on the way out.

I reasoned that if the tap thread was jammed enough to strip the
aluminium thread in the part than there was a good chance that it would
break if I tried using a nut to clean it. Also the aluminium in the tap
was smoothy formed into the tread with no definate shoulder so I think
the nut thread would ride up onto it and jam without disloging the
swarf.

Tim
malbenbut - 31 Oct 2006 10:20 GMT
tap a new thread in brass or syeel this will remove ali from threads
MB

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malbenbu
 
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