> Kinda interesting, but understandable for the most part.
--Well that makes one of us! How the heck does that thing work? I'd
love to see a slow-motion video of that process...

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Hacking the Trailing Edge! : to Tom Nelson?
www.nmpproducts.com
---Decks a-wash in a sea of words---
rsss - 27 Nov 2007 18:18 GMT
steamer Wrote:
> > Kinda interesting, but understandable for the most part.
> --Well that makes one of us! How the heck does that thing work? I'd
> love to see a slow-motion video of that process...
>
> -
seems fairly simple. It's just a giant flycutter, with the rotation
synchronised so that the work moves the necessary number of degrees i
the period when the cutting bit isn't there.
if you rotate the cutter twice as fast as the work, the first strik
would be on one side of the work and the second on the face 180 degree
from the first. Or rotate work and tool at the same speed and have th
same number of arms as you want flats, a tool with six arms woul
produce six flats.
It's exactly the same principle as walking a pair of compasses roun
the circumference of a circle.
You should be able to demonstrate the effect simply by mounting
cutter in a powered toolholder on the crosslide and the work in th
headstock with a calculated, controlled RPM.
But I still have trouble visualizing the actions of a wobble broach
--
rss
DR_G - 27 Nov 2007 22:43 GMT
steamer Wrote:
> > Kinda interesting, but understandable for the most part.
> --Well that makes one of us! How the heck does that thing work? I'd
[quoted text clipped - 5 lines]
> www.nmpproducts.com
> ---Decks a-wash in a sea of words---
Try this for size:
http://video.google.com/videoplay?docid=-7831550688320827327
Cheers,
Garth
--
DR_
steamer - 28 Nov 2007 20:51 GMT
>Try this for size:
>http://video.google.com/videoplay?docid=-7831550688320827327
--Thanks! Makes more sense than my easily-fooled intuition! :-) I
had convinced myself that sort of motion would produce crescent-shaped cuts..

Signature
"Steamboat Ed" Haas : Whatever happened
Hacking the Trailing Edge! : to Tom Nelson?
www.nmpproducts.com
---Decks a-wash in a sea of words---
Peter Fairbrother - 28 Nov 2007 23:32 GMT
>> Try this for size:
>> http://video.google.com/videoplay?docid=-7831550688320827327
> --Thanks! Makes more sense than my easily-fooled intuition! :-) I
> had convinced myself that sort of motion would produce crescent-shaped cuts..
A bit off-topic, but one of the tests when I was learning was to make a
1" cube from a 1.25" length of off-square-cut 1.5" round bar - on a
lathe. All sides, and squarenesses, had to be within one thou, and
within a few tenths was better.
You could make a 0.900" cube if you messed up, or an 0.800" cube, and so
on ...
-- Peter Fairbrother
Austin Shackles - 29 Nov 2007 13:05 GMT
>>> Try this for size:
>>> http://video.google.com/videoplay?docid=-7831550688320827327
[quoted text clipped - 8 lines]
>You could make a 0.900" cube if you messed up, or an 0.800" cube, and so
>on ...
I bet yer could. Chances are you need a 4-jaw chuck, an' all :-)

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Trevor Jones - 29 Nov 2007 00:44 GMT
>> Kinda interesting, but understandable for the most part.
>
> --Well that makes one of us! How the heck does that thing work? I'd
> love to see a slow-motion video of that process...
The polygon turning? Search YouTube. I am almost certain that there is
a company video on there with a slow-mo animation showing the process.
It is simply the coordination of the lathe spindle speed, and the
cutter tip passing by. (Simply. There's a misuse of the word!)
Cheers
Trevor Jones
M_T - 29 Nov 2007 13:38 GMT
A few years ago there were similar vertical milling attachments to do things
like hexagons on bolt heads.
A tipped cutter with a splined shaft through it went down to a gearbox on
the table via a universal joint. This drove an offset collet head which held
the workpiece.
All obsolete now though. These type of things eat up carbide inserts though
due to the intermittent cutting action.
M_T
Professional Engineer.
"steamer" <steamer@sonic.net> wrote in message
news:<474dd4ba$0$36399$742ec2ed@news.sonic.net>...
> DR_G <DR_G.30qdgn@rcgroups.com> wrote:
> >Try this for size:
> >http://video.google.com/videoplay?docid=-7831550688320827327
> --Thanks! Makes more sense than my easily-fooled intuition! :-) I
> had convinced myself that sort of motion would produce crescent-shaped
> cuts..
> "Steamboat Ed" Haas : Whatever happened
> Hacking the Trailing Edge! : to Tom Nelson?
> www.nmpproducts.com
> ---Decks a-wash in a sea of words---