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Calculating XL 037 belt lengths

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Andrew Mawson - 28 Jun 2008 13:30 GMT
My Skill 1400H1 belt sander gave up on me today - unreasonable really
as I only bought it 14/01/1982 (yes I have the receipt!!!!). The drive
belt has disintegrated leaving only a fraction of shredded material
that measures as an "XL 037" (3/8 wide 0.2" pitch) Cannot trace
original spares but it has a '14 notch' and a '28 notch' wheel mounted
on  98mm centres. How do I calculate how many teeth on the belt ?

TIA

AWEM
john@stevenson-engineers.co.uk - 28 Jun 2008 14:46 GMT
On 28 Jun, 13:30, "Andrew Mawson"
<andrew@no_spam_please_mawson.org.uk> wrote:
> My Skill 1400H1 belt sander gave up on me today - unreasonable really
> as I only bought it 14/01/1982 (yes I have the receipt!!!!). The drive
[quoted text clipped - 6 lines]
>
> AWEM

60 me old sparrow.

http://www.sdp-si.com/Cd/default.htm
Andrew Mawson - 28 Jun 2008 19:39 GMT
> On 28 Jun, 13:30, "Andrew Mawson"
> <andrew@no_spam_please_mawson.org.uk> wrote:
[quoted text clipped - 12 lines]
>
> http://www.sdp-si.com/Cd/default.htm

Thanks John & David,

That calculator what just what the doctor ordered. I'd guesstimated 60
two ways. a/ the 'tape round the pullies' method and b/ the
approximation David suggests but it would be easy to be a tooth out
and there is no tensioner or centre distance adjustment.

Off to buy a 60 tooth belt!!!

AWEM
David Littlewood - 28 Jun 2008 22:28 GMT
>> On 28 Jun, 13:30, "Andrew Mawson"
>> <andrew@no_spam_please_mawson.org.uk> wrote:
[quoted text clipped - 25 lines]
>
>Off to buy a 60 tooth belt!!!

Yes, the calculator looks good - if it suits. However, if I have
understood it correctly, it seems to restrict the belt tooth pitch to a
set of stock sizes, which as it happens does not include my 4.5mm pitch!
Glad it worked for you though.

David
Signature

David Littlewood

john@stevenson-engineers.co.uk - 29 Jun 2008 00:39 GMT
> In article <0bWdnZmek9vrGPvVnZ2dneKdnZydn...@bt.com>, Andrew Mawson
> <andrew@no_spam_please_mawson.org.uk> writes
[quoted text clipped - 39 lines]
> --
> David Littlewood

That's because a 4.5mm belt isn't a standard size.

John S.
David Littlewood - 29 Jun 2008 10:33 GMT
In article
<6dea17c1-4e29-4909-8e84-2ee51b8058d0@56g2000hsm.googlegroups.com>,
john@stevenson-engineers.co.uk writes

>> Yes, the calculator looks good - if it suits. However, if I have
>> understood it correctly, it seems to restrict the belt tooth pitch to a
[quoted text clipped - 6 lines]
>
>That's because a 4.5mm belt isn't a standard size.

Pity no-one told the makers of my sander (Elu) then. Wonder where they
got it from.

David
Signature

David Littlewood

Bob Minchin - 29 Jun 2008 12:03 GMT
> In article
> <6dea17c1-4e29-4909-8e84-2ee51b8058d0@56g2000hsm.googlegroups.com>,
[quoted text clipped - 13 lines]
>
> David
David,
You said " measured over 10 teeth" ie 9 gaps/pitches
Is it possible you measured over 9 tooth pitches and divided by 10? Just
a thought
I can't imagine why Elu would not use standard parts.
Bob
David Littlewood - 29 Jun 2008 12:22 GMT
>> In article
>><6dea17c1-4e29-4909-8e84-2ee51b8058d0@56g2000hsm.googlegroups.com>,
[quoted text clipped - 19 lines]
>I can't imagine why Elu would not use standard parts.
>Bob

Well, that's a very sensible question, Bob, but no, I measured over 10
teeth and 10 gaps. Just to make sure (I didn't think I had made such an
error, but it never hurts to check*) and it is definitely 4.5 mm pitch.
Machine is at least 20 years old, maybe a sign that times were different
then, or the fact that the maker was (IIRC) Swiss (later I think bought
out by Black & Decker).

*Well, I say it never hurts, but this time one of the brushes popped
out, took several minutes of fiddling to get it back....

David
Signature

David Littlewood

Andrew Mawson - 29 Jun 2008 13:58 GMT
> >> In article
>
[quoted text clipped - 32 lines]
>
> David

I've fallen foul of non standard length belts before now but not odd
pitches. My coin counter uses an inverted toothed belt as transport
for coins, and is a 'special' only available from the makers in
Japan - 51 tooth iirc with no length adjustment.

AWEM
Bob Minchin - 29 Jun 2008 14:18 GMT
>>>> In article
>>> <6dea17c1-4e29-4909-8e84-2ee51b8058d0@56g2000hsm.googlegroups.com>,
[quoted text clipped - 43 lines]
>
> AWEM

If I did not know why you might count enough coins to wear out a coin
counter belt, I might be tempted to visualise you as a miser! LOL
(instead of the generous chap you really are!)
Bob
Andrew Mawson - 29 Jun 2008 15:30 GMT
> >>>> In article

<6dea17c1-4e29-4909-8e84-2ee51b8058d0@56g2000hsm.googlegroups.com>,
> >>>> john@stevenson-engineers.co.uk writes
> >>>>>> Yes, the calculator looks good - if it suits. However, if I
[quoted text clipped - 46 lines]
> (instead of the generous chap you really are!)
> Bob

Yes I never thought that counting money could be boring, but believe
me it is. Particularly when you know that the majority is destined for
the gas man, the electric company and the landlord !

AWEM
David Littlewood - 28 Jun 2008 15:21 GMT
>My Skill 1400H1 belt sander gave up on me today - unreasonable really
>as I only bought it 14/01/1982 (yes I have the receipt!!!!). The drive
>belt has disintegrated leaving only a fraction of shredded material
>that measures as an "XL 037" (3/8 wide 0.2" pitch) Cannot trace
>original spares but it has a '14 notch' and a '28 notch' wheel mounted
>on  98mm centres. How do I calculate how many teeth on the belt ?

Hi Andrew,

I don't have the same sander, but I looked at mine (an Elu MHB 157/02,
belt is a SuperTorque 57924626)) and it measured thusly:

Wheels 110.5 mm between centres. Small wheel 20mm across teeth, ~17mm
across core; large wheel 38mm across teeth, didn't measure across core.

Belt 70 teeth, pretty 4.5 mm pitch (measured across 10 teeth).

Playing around with the numbers, I can approach a good match by assuming
that the belt goes exactly half way round each wheel, the outer diameter
of the wheel is the effective diameter, and the straight bit each side
is equal to wheel spacing*, thus:

Belt measurements 70 x 4.5 mm = 315 mm

Estimate (20+58) x pi/2 = 91.1, plus 2 x 110.5 =221, i.e. 312.1 mm

Error could be slight inaccuracies in measurements, more likely to be
because the use of the outer diameter of wheels to get wrap-around is
slightly too small - the continuous part of the belt sits *outside* the
teeth of the wheel. Adding 1.0 mm to the diameters (i.e. 0.5 mm per
side, looks about right) comes out very close - 315.2 mm. You should
check this addendum looks about right for your belt/wheels.

Hope this helps (but if you end up with the wrong size, you get no more
than your money back!). You will have to do the maths yourself as you
didn't state the diameter of the wheels.

*I know it isn't quite right, but the errors seem to cancel out quite
well, at least for mine.

Regards,

David
Signature

David Littlewood

 
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