Parting Clearance
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Russell - 17 Feb 2009 15:24 GMT Hi All
I have made a fair amount of progress on parting off since I last asked about it. I 've parted off 2 inch steel bar (well actually I had to saw the last quarter inch as the tool wasn't long enough) and I've parted off 3/4 inch steel under power crossfeed.
I just have one problem left to solve which is that everything I part off is concave.
I'm using a HSS blade in the rear toolpost angled down to provide the top (bottom at the back) rake and the tool is set in the holder so that the the taper of the blade is the same on each side. The tool is set parallel to a bit of bar faced off in the lathe. The top of the tool is as straight as I can grind it.
The setup is based on the rear toolpost described by George Thomas and he says "with the eclipse type of blade there is no back taper hence the necessity for making sure that the tool is mounted square to the lathe axis".
Following his advice I haven't ground the sides of the tool behind the cutting edge but I can't see any other possible reason for the tool to be deflected.
There are some pictures here http://www.hockerley.50webs.com/parting.html
I'd welcome any advice.
Russell
Dave Baker - 17 Feb 2009 16:15 GMT > Hi All > [quoted text clipped - 5 lines] > I just have one problem left to solve which is that everything I part > off is concave. That's pretty much the case with any parting off tool because no matter how rigid you try to keep things there will always be side deflection of the tool. Also you can't escape the fact that the SFM will be lower as you get closer to the centre of the bar unless you've got a fancy CNC machine which ramps up the rpm in inverse proportion to the cutting diameter. Similarly as you get closer to the centre the stock you're parting off is attached less rigidly so that changes things as well because the tool is not experiencing the same conditions on each side of the tip.
Always strive for rigidity. Part off as close to the chuck as possible. Tighten up the freeplay in any gibs which aren't actually moving during the op. Keep the protuding tool length as short as possible. However I'd accept the fact that parting is rarely going to provide a finish quality surface and that a final facing op is usually needed to remove any pips and achieve flatness. Just leave a little stock on everything to allow for that.
On his 5 ton CNC machine with top quality tooling and flood coolant my mate can part off near as dammit flat on just about any material but on my Student I resort to hacksaws half the time. I do have a proper Comorant blade and tips but never got round to making a holder for it and with brazed tip tools or bits of HSS I usually abandoned the attempt on anything tougher than aluminium or bigger than 1 inch in diameter. If you're parting off 2 inch steel bar successfully without breaking everything in sight I'd consider that a bloody good result regardless of how flat the final surface is.
 Signature Dave Baker
Richard Edwards - 18 Feb 2009 15:50 GMT >I do have a proper Comorant >blade and tips but never got round to making a holder for it and with brazed [quoted text clipped - 3 lines] >consider that a bloody good result regardless of how flat the final surface >is. Dave I would definitely make or buy a holder. Since I made a holder and blade for the £2.75 tips that J&L sell I have not looked back. Best thing I ever did. Absolutly no part off problems since. Whipped through some 8mm mild steel bar the other day at 1100rpm sweet as a nut. Biggest I have parted so far is about 50mm ( little slower <G>).
The HSS part off blade and holder that came with the QCTP set is now used just for hollowing out the sides of flywheels.
Richard
Boo - 18 Feb 2009 18:44 GMT > The HSS part off blade and holder that came with the QCTP set is now > used just for hollowing out the sides of flywheels. Eh ? Why do flywheel sides need to be hollow ?
 Signature Boo
Richard Edwards - 19 Feb 2009 17:38 GMT >> The HSS part off blade and holder that came with the QCTP set is now >> used just for hollowing out the sides of flywheels. > >Eh ? Why do flywheel sides need to be hollow ? They do not if you want very thick spokes <G>
Richard
Russell - 19 Feb 2009 00:58 GMT > >I do have a proper Comorant > >blade and tips but never got round to making a holder for it and with brazed [quoted text clipped - 16 lines] > > Richard Thanks to all for the constructive suggestions - I'm afraid the pictures were deceptive the blade was set up vertically using two squares to try and get the clearance the same on both sides.
The saddle was locked and the gib tightened, the cross-slide gib is also rather tighter than is comfortable. I can reduce the overhang in spite of the built in back rake as there is a shim under the toolholder. The limiting factor is the cross slide travel as I have tried to get the back tool post as far out of the way as possible so I could only reduce the overhang by about 5mm.
I understand Peter's comment about getting the load between the Vs and I'll have a look at that - the issue will be where it is relative to the front toolpost.
Thank you for the positive comments too - I've made such a lot of progress on this that I feel sure the last bit is possible.
I'd be very interested to see a picture and drawing of Boo's home made tipped toolholder. I've thought about that but tipped parting tools seem very expensive.
Thanks again.
Russell
mark - 19 Feb 2009 03:19 GMT > I'd be very interested to see a picture and drawing of Boo's home made > tipped toolholder. I've thought about that but tipped parting tools > seem very expensive. > > Thanks again. This is my home made one ..you still have to buy the blade that holds the tips
http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/fixeds teady.jpg
http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART1.jpg
http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART2.jpg
http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART3.jpg
http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART4.jpg
all the best.markj
ravensworth2674 - 19 Feb 2009 08:16 GMT Russell, Correct me please but is this not the Sparey design taken from the Amateurs Lathe? I made one and wasn't very happy about its rigidity and fixings. I then went to Martin Cleeve- and I have the fabricated rear tool post. Finally, I went to George Thomas in the Model Engineers Workshop Manual or Vol 142 in ME. You will find that Thomas developed his from the Ian Bradley rear tool post.
The trick is rigidity, rigidity and then the ability to align 100% accurately each time- with a pegged unit and tool grinding to curl the ribbon that is being parted off narrower than the kerf being cut.
Mark, Aren't these fancy carbide things rather expensive- and uneccessary?
Regards
Norman
> > I'd be very interested to see a picture and drawing of Boo's home made > > tipped toolholder. I've thought about that but tipped parting tools [quoted text clipped - 16 lines] > > all the best.markj mark - 19 Feb 2009 16:50 GMT On Feb 19, 8:16 am, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk> wrote:
> Russell, > Correct me please but is this not the Sparey design taken [quoted text clipped - 14 lines] > Aren't these fancy carbide things rather expensive- and > uneccessary? Having contacts with professional machinists (Alwyn of oak engineering and many others) is a revelation ..that keeps you ahead of the times and up to date.
The fancy parting tools were demonstrated to me ...and prooved far Superior to the HSS blades ,...that make you have racing heart and hold your breath.
send it in under power ....dont worry about it ........gets the job done with no aggro........once you have it ...tips are quite cheap ... thats cheaper than doing the job again ..if you mess up with a HSS blade.
All the best.markj
Richard Edwards - 19 Feb 2009 17:42 GMT >On Feb 19, 8:16 am, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk> >wrote: [quoted text clipped - 31 lines] > >All the best.markj I totally agree with Mark. Once you have tried the replaceable tip PO blades you will never look back. Parting off becomes "just another simple job" as opposed to that scary operation that is likely to bu**er the job or your machine.
Richard
Richard Edwards - 19 Feb 2009 18:24 GMT >Russell, > Correct me please but is this not the Sparey design taken [quoted text clipped - 18 lines] > >Norman Norman
Whilst I agree that some designs of Tool post or tool holder for parting off are better than others, one is still left with the basic inadequacy of the parting blade itself. Granted it has side clearance designed in, and depth to give strength but that is where it ends IMHO.
The holder may fit the tool at an angle implicitly supplying top rake, again in my opinion a better design BUT once one grinds the tool and touches the top then the cutting edge becomes narrower than the shank of the tool. More grinding on the sides to give relief, and back by an inch or more to allow parting a two inch bar.
IMO the whole thing is a basically bad design.
Compare that to the insert tool. The shank IS narrower than the tip. The tip is formed to reduce the width of the swarf. The thing cuts without chatter and as Mark has said power feed is quite possible (with left hand on the VFD speed control knob to give constant SFPM). No dropping to low speed to part off. I can part off steel at 1000rpm on my old Viceroy, the hacksaw used to come out when I had the HSS blade.
Cost wise, depends. I made my own blade and Dickson tool holder so cost was £2.75 each for tips from J&L. Blade is usually about £30+. Though I noted an advertisement recently for a free (Sawman) blade with 10 tips at £3.67 each (2mm wide). Parting block (Korloy) at £42.91. All plus VAT.
<www.cutweltools.co.uk>
I did wonder about a purchase as I have never heat treated my blade (gauge plate).
Best Regards
Richard
ned ludd - 19 Feb 2009 20:51 GMT BUT once one grinds the tool and touches the top then the cutting edge becomes narrower than the shank of the tool. More grinding on the sides to give relief, and back by an inch or more to allow parting a two inch bar.
IMO the whole thing is a basically bad design.
Whilst I agree about grinding the top of a parting blade will caus problems and should be avoided, once the top surface is ground flat an NO more, it will never require grinding again All further grinding i carried out only on the front ,the top rake is built into the holder. Ned Ludd I
-- ned lud
ravensworth2674 - 19 Feb 2009 22:06 GMT > BUT once one grinds the tool and > touches the top then the cutting edge becomes narrower than the shank [quoted text clipped - 15 lines] > ned ludd's Profile:http://www.rcgroups.com/forums/member.php?u=221273 > View this thread:http://www.rcgroups.com/forums/showthread.php?t=1002811 I think that Ned is nearer to my way of working. Richard, at no point are the flanks of the blades ever re-ground. In the GHT original, the blade is set exactly at 1" from the holder and therefore cuts 2" diameter. The Vee or concave rounded 'top' is never re-ground - it is only adjusted back to lathe centre height when the front is re-ground.
It is obvious that this is the cheapest tool and the simplest to maintain in first class order. The foregoing is my conclusion despite having a Clarkson etc etc- because I don't need them.
Mark Rand - 19 Feb 2009 23:01 GMT >I think that Ned is nearer to my way of working. >Richard, at no point are the flanks of the blades ever re-ground. [quoted text clipped - 6 lines] >maintain in first class order. The foregoing is my conclusion despite >having a Clarkson etc etc- because I don't need them. I have the casting and drawings to make a GHT parting tool holder, but I've never built it. A significant problem is the 2" diameter thing. With my insert parting tool in the front toolpost, I can do 5" EN24 on the ML7 and not worry about it. I picked up a couple of spare blades and boxes of inserts of Ebay last year. But if the setup is right (cutting edge needs to be two or three thou above centre) then the inserts last a very long time. Conversely, I have snapped an HSS parting blade when pushing too hard with a lot of stickout. It tends to raise the heart-rate a bit ;-)
regards Mark Rand RTFM
ravensworth2674 - 19 Feb 2009 23:50 GMT > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674 > [quoted text clipped - 23 lines] > Mark Rand > RTFM 'The average time for 4" stock to be cut to a 1/2" core is 12 to 14 mintes whhereas a power hacksaw takes 40 minutes' from
Page 364 Model Engineer No 2858 vol 114 1st march 1956- on a ML7 by 'Martin Cleeve'
I, too, am reading the manual- and I haven't tried to do it
Cheers
Norman
Russell - 21 Feb 2009 09:56 GMT > > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674 > > [quoted text clipped - 35 lines] > > Norman Thanks to all for the interesting comments on grinding HSS blades, this was one of my original concerns - I have lined up the blade as accurately as I can and I still get a concave cut - I'm wondering about grinding the side of the tool to get more clearance - though I also have an idea for aligning the tool accurately. Interstingly once the part is parted off the tool starts to cut the convex end left in the chuck - I find that very peculiar as it seems to me to suggest that the blade is being pulled to one side rather than pushed off line.
I'm still interested in pictures of home made tipped holders - unfortunately I wasn't able to view Mark's pictures.
I looked at the Sparey, Duplex and GHT designs before I made the toolpost. I rejected the Sparey design because I thought the mounting to the cross slide was too small in area and used only a single bolt. The lathe is a Boxford and other Boxford users had commented on rear toolposts being in the way so I wanted to hang the toolpost off the back of the crossslide - both Duplex and GHT have variant designs for that purpose - originally intended for the Drummond. I decided that as I was making a separate base for the post a separate turret would add another joint without much gain. I didn't like the GHT mounting for parting blades because I don't want to use a 1/16 blade with a 1" overhang - I've tried this and I can see the blade deflecting. I was however keen to try and present the blade to the work in the way GHT descibes so I decided to make a separate toolholder to hold the blade - it uses GHT's method of adjusting the vertical position of the blade with grubscrews in the tool holder. I also reasoned that a separate tool holder would give me more flexibility if I wanted to change to carbide parting tools. There is an indexing pin in the base at the back left - similar to GHTs but shorter and so probably less accurate.
The only design I looked at during construction was GHT's.
Russell
ravensworth2674 - 21 Feb 2009 17:24 GMT > > > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674 > [quoted text clipped - 72 lines] > > - Show quoted text - Russell, I have been making 2 replacement 18T 20DP gears from the gearbox on a Myford Super 7 ie without a lead screw. The work is being carried back and forward between the lathe and the Warco MillDrill and the gears ganged on a bit of 1" bar. Consequently, I have had to both part off and recess with the GHT tool. I used a new Eclipse blade which had only been corrcectly ground at the front but had NOT been vee'd. The lubricant was lard oil which had collected foolish wasps over several summers. I had no problems although the lathe is past its best- and is repairing itself.
Having said all that, I would love to know how you ground and sharpened your blade. It sounds a bit like 'flaming' but what do you use to inspect your finished blade? I use a watchmaker's loup but have a traditional microscope and a cheap children's one. Again, I use a waterproof felt tip to check that I have ground away the worn part of all my lathe tools- and then hone so that I can see my dirty finger nails reflected in the work.
Apart from my poor efforts at cleanliness, GHT and Martin Cleeve both went along similar lines.
GHT said- there are no hairs so fine that cannot be split
Cheers
Norman
ned ludd - 21 Feb 2009 23:52 GMT ravensworth2674 Wrote:
> > > > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674 > > [quoted text clipped - 145 lines] > > Norman Hi Norman, To determine a sharp edge, you first have realize what constitutes a sharp edge. Sharp, ignoring grind angles, means the arris between two flat planes. In simple terms this means two flat surfaces meeting with no rounding of the meeting point. Any rounding blunts the edge, and the simple way to see this rounding is to look in good light, a blunt edge will reflect light, a sharp one will not reflect any light. Honoing can cause more problems than it solves. A shiny surface will not help much, other than marginally reduce power requirements, it is the very point of the two planes meeting that counts, and careless honing can dub over this point. One slip can ruin all your hard work.A tool straight of the grinder can often cut better than a honed one. Before I get shot down by specialist watchmakers or engravers, or even cabinet makers or such like, I am assuming we are all using 100- 150 grit white wheels not those nasty 40 grit grey things beloved of cheap grinder manufacturers. Comments anyone? ned Ludd
 Signature ned ludd
Russell - 22 Feb 2009 15:31 GMT (lots snipped)
> Russell, > I have been making 2 replacement 18T 20DP gears from the [quoted text clipped - 24 lines] > > Norman Hi Norman
My tool grinding technique is quite simple - I've not been doing this long enough to find a complicated way. For the parting blade I clamped a straight edge to the side so that I could see how I was presenting it to the wheel. I used the side of the wheel (which I generally try and avoid) to finish the top surface of the blade and ground the front on the front of the wheel finishing with a vertical pass to get the grinding perpendicular to the edge. I didn't inspect the edge too closely but relied on making sure that my grinding reached the cutting edge on both faces. I honed it lightly - no corner radii.
When I mounted it in the lathe I used a straight edge on the top of the tool to try and see how well the top surface was aligned to the lathe axis. It looked OK - within the limits of how well I could see the gap between straight edge and cutting edge.
My latest plan is to turn a bar parallel so that I can use a square to check the alignment of the tool but I've been distracted by playing with the Adept shaper I just bought.
Russell
ravensworth2674 - 22 Feb 2009 16:24 GMT Shades of 'Baissez-moi et la'- yep, I do speak French. Russell, You now have a little Adept shaper- and very nice too! You can now make nice little jigs, perhaps out of ally so that you keep your biceps down to reasonable size. You now can make the little holders that George Thomas suggested in MEWM( yes?) You could make the 140degree front vee far more simply and accurately than before. If you do, you will find that it will not wander so much as a straight cut blade. With a carefully made holder to hold your parting blade, you could do the 140 degree top or a curved one using a drill press. I'm not sure that I could hold a Dremel steady enough! A baby jig would ensure that using a flat surface that your work would be parallel. After all, for a 2" cut you only need to 'vee' an inch.( sounds like I am trying to teach you to suck eggs, but I am definitely not)
Presently, I'd love to have half an hour with your baby Adept. You don't live in Geordieland, I suppose?
Let me know how you progress
Norman
Russell - 23 Feb 2009 11:14 GMT > Shades of 'Baissez-moi et la'- yep, I do speak French. > Russell, [quoted text clipped - 18 lines] > > Norman Hi Norman
Looks like it's back to the library for me then. I'd wondered about the grooved tools but haven't experimented (yet).
I lived in Geordieland in the early 80s for a while but am now in rural Derbyshire.
The Adept looks like it should be useful - I have a Tom Senior hand shaper too - but I don't have space to leave it set up and it's so heavy that I'm always reluctant to get it out. That shouldn't be a problem with the Adept!
Russell
ravensworth2674 - 23 Feb 2009 14:45 GMT > > Shades of 'Baissez-moi et la'- yep, I do speak French. > > Russell, [quoted text clipped - 35 lines] > > - Show quoted text - Russell, I'll happily bung in a useful heap of bumph if you e-mail me at norman@n-atkinson.wanadoo.co.uk.
You could make the GHT whole thing but alter it a tad for the Boxford. The clamping idea could be done easily on the shaper( uh huh?)
Cheers Norman
John S - 22 Feb 2009 21:28 GMT On 19 Feb, 23:50, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk> wrote:
> > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674 > [quoted text clipped - 35 lines] > > Norman If I can't cut 4" steel stock in under 5 minutes the blade is shagged.
John S.
ravensworth2674 - 22 Feb 2009 22:27 GMT > On 19 Feb, 23:50, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk> > wrote: [quoted text clipped - 44 lines] > > - Show quoted text - And John,
I gave the idea of such things as a snotty nosed little kid out of the gutters of the dirty biggest open sewer in the World in----1944. I sold spinach from the garden and bought myself an education.
I came in from my few pennorth at the local flea pit where the film was the old mining film of 'The Stars look down' and an old wrecked man was in the tin bath and my mother was bathing the cuts that started from the old man's buttocks and went up and up his body as the greasy wire rope had cut and cut almost through to the bone. The cuts stopped thankfully before they severed his neck. That Old Man was my father- Old Bill, the colliery blacksmith. A few years later, I had moved on a bit. My father had been trapped with a colliery loco tube that he had been fitting. Happily, the hospital had found 'something else' but in the next beds in the Royal Victoria Infirmary in Newcastle four miners laying dying with their guts riddled after a misfire with coal and slate.
I must have looked at sight when I got back to the office but dear old Hicky took me under his wing- and the rest is -well, history.
Tomorrow night, I'll get the same nice invite to put on my best dinner suit and climb the stairs- and look at Hicky's name in bronze with the rest of the Masters. I've been offered the Master's Chair many times. Of course, I cannot fill his chair with the same wisdom.
One thing that he taught me was there was more things in life than cutting a 4" billet of steel- not in 5 minutes but in my whole lifetime.
Norman
Austin Shackles - 23 Feb 2009 14:32 GMT >I came in from my few pennorth at the local flea pit where the film >was the old mining film of 'The Stars look down' I've got that book of that, it's good. As is "The Citadel".
 Signature Austin Shackles. www.ddol-las.net my opinions are just that Travel The Galaxy! Meet Fascinating Life Forms... ------------------------------------------------\ >> http://www.schlockmercenary.com/ << \ ...and Kill them. a webcartoon by Howard Tayler; I like it, maybe you will too!
ned ludd - 22 Feb 2009 22:36 GMT []
If I can't cut 4" steel stock in under 5 minutes the blade is shagged.
John S.
Hi John, would that we had your equipment, experience and 4" stock to play with
:>) Ned Lud
-- ned lud
Mark Rand - 22 Feb 2009 22:52 GMT >If I can't cut 4" steel stock in under 5 minutes the blade is shagged. > >John S. Do threats work on parting tools then?
Mark Rand RTFM
David Littlewood - 25 Feb 2009 14:48 GMT >>If I can't cut 4" steel stock in under 5 minutes the blade is shagged. >> >>John S. > >Do threats work on parting tools then? Ouch! Scary place in my mind now, Mark.
David
 Signature David Littlewood
Peter Fairbrother - 20 Feb 2009 00:06 GMT >> I think that Ned is nearer to my way of working. >> Richard, at no point are the flanks of the blades ever re-ground. [quoted text clipped - 11 lines] > parting tool in the front toolpost, I can do 5" EN24 on the ML7 and not worry > about it. I've parted 4" EN24 on a minilathe, with a HSS blade, and not worried over much :)
Took a while though - a bit more than Norman's 40 minutes for a hacksaw, but not that much more.
I picked up a couple of spare blades and boxes of inserts of Ebay
> last year. But if the setup is right (cutting edge needs to be two or three > thou above centre) yep, same for HSS.
then the inserts last a very long time. Conversely, I have
> snapped an HSS parting blade when pushing too hard with a lot of stickout. It > tends to raise the heart-rate a bit ;-) A minilathe doesn't have th grunt to snap a HSS blade ... :)
-- Peter F
> regards > Mark Rand > RTFM Mark Rand - 20 Feb 2009 01:02 GMT >I've parted 4" EN24 on a minilathe, with a HSS blade, and not worried >over much :) Dunno where you got that from <BG>
regards Mark Rand RTFM
Peter Fairbrother - 20 Feb 2009 01:42 GMT > The holder may fit the tool at an angle implicitly supplying top rake, ?? Generally the blade top is horizontal ??
> again in my opinion a better design BUT once one grinds the tool and > touches the top I've found HSS parting blades come in three types - flat topped, step-topped, and w-topped.
I think the w-top is deliberate, and is meant to make the chips curl into the center; the flat top is - well, normal; and the step-top looks like an artifact of cheap manufacture, though it may be that way for a reason - anyone?
I usually grind the step-tops flat, then leave them alone - otherwise I never touch the tops, only grind the end.
then the cutting edge becomes narrower than the shank
> of the tool. More grinding on the sides to give relief, and back by an > inch or more to allow parting a two inch bar. ohh, don't grind the sides. Just make sure the blade is exactly parallel to the motion of the cross slide..
> IMO the whole thing is a basically bad design. > [quoted text clipped - 20 lines] > > Richard Richard Edwards - 20 Feb 2009 05:45 GMT A load of interesting comments however I have some comments with regard to HSS type part off. This post is general but relates to some of the comments made
1 The top of the HSS blade is usually not flat due to the method of clamping. Therefore it must be ground flat before use. 2 If the blade is held horizontal then cutting rake needs to be ground. 3 Once cutting rake has been ground any touching up on the front requires that the top be ground down to match the height 4 If the blade is held at a rake angle then touch up on the front is all that is needed. 5 Either option of tool holder means that if a different rake is required say between brass or aluminium then really a different tool bit is required. The grinding discussed above therefore needs to be repeated. The Horizontal holder is therefore best suited for brass the angled holder I assume gives more grind problems for brass.
All of the above means that the newcomer to machining (and possibly many old hands) has major problems dealing with parting off.
A last point - the concept of "grooving" an inch deep with no side clearance to the tool makes little sense to me.
I appreciate that this type of parting off with HSS has been with us for a long time, but there is now a MUCH better way. If the OP had used an insert blade then I am sure this thread would never have started <G>
Richard
n.williams5@ntlworld.com - 17 Feb 2009 17:04 GMT > Hi All > [quoted text clipped - 26 lines] > > Russell Hi Russell. In your first photo, the P/O tool seems to be cocked to the right slightly at the top, giving clearance on the left and none on the right, which will not help. The second photo seems to agree with this, and your last photo shows a "lot" of overhang, which I would keep as small as possible. Also, I would think about reducing the top rake, if you can, it looks very steep in the photo. Cheers, Norm5.
ned ludd - 17 Feb 2009 17:18 GMT Russell Wrote:
> Hi All > [quoted text clipped - 32 lines] > > Russell Hi Russell, Obviously things are nearly right if you can part 2" stock, all yo need is slight tweaking to make "perfect". Looking at your pictures, two things occur to me. First the "top" o your blade still seems to have its original bevel. Best remove this an make the "top" level (headstock to tailstock wise). Don't grind anymor than needed otherwise you will end up with jamming problems in late life. The second point is, is the blade vertical, ie. are both side angle equal. Come to think of it this should be the first point as it has a effect on point one. If the parting tool's cutting edge is not square and level there i going to be a slight bias when cutting, this shows on a thin blade mor than a thick one, also why you want as little of the blade protudin from the toolpost. This is a little difficult to adjust on your holde due to the built in back rake. you have to decide before hand what siz you can part off when you are making the thing. Good effort though. Ned Lud
-- ned lud
mark - 17 Feb 2009 17:46 GMT > Hi All > [quoted text clipped - 26 lines] > > Russell Make sure your carrage is locked .
all the best.markj
Peter Fairbrother - 17 Feb 2009 20:10 GMT >> Hi All >> [quoted text clipped - 26 lines] >> >> Russell
> Make sure your carriage is locked . Second and third that.
The overhang seems to be a bit long too.
Also, can you move the blade back on the cross-slide? By that I mean move the blade holder across the top slide, in the direction away from the chuck, so the blade tip is vertically above the area between the cross-slide V's.
That way vertical forces on the blade tip have much less of a twisting, and thus sideways-moving, effect. Hope that's clear, it's difficult to describe.
However, if something isn't tight ...
-- Peter Fairbrother
ravensworth2674 - 17 Feb 2009 21:42 GMT > >> Hi All > [quoted text clipped - 46 lines] > > - Show quoted text - That, I have to say, is NOT George Thomas's design and it does not follow his guide lines. Sorry
Norman
JW² - 22 Feb 2009 01:47 GMT Ned Ludd said:
Hi Norman, To determine a sharp edge, you first have realize what constitutes a sharp edge. Sharp, ignoring grind angles, means the arris between two flat planes. In simple terms this means two flat surfaces meeting with no rounding of the meeting point. Any rounding blunts the edge, and the simple way to see this rounding is to look in good light, a blunt edge will reflect light, a sharp one will not reflect any light.
Comments anyone? ned Ludd ===
My dear old Dad was renowned for his tool-sharpening skills. One of his favourite sayings was, "Look at the edge in good light. If you can see it, it isn't there!"
Just as you are saying.
JW² ===
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