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Parting Clearance

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Russell - 17 Feb 2009 15:24 GMT
Hi All

I have made a fair amount of progress on parting off since I last asked
about it.  I 've parted off 2 inch steel bar (well actually I had to saw
the last quarter inch as the tool wasn't long enough) and I've parted
off 3/4 inch steel under power crossfeed.

I just have one problem left to solve which is that everything I part
off is concave.

I'm using a HSS blade in the rear toolpost angled down to provide the
top (bottom at the back) rake and the tool is set in the holder so that
the the taper of the blade is the same on each side.  The tool is set
parallel to a bit of bar faced off in the lathe.  The top of the tool is
as straight as I can grind it.

The setup is based on the rear toolpost described by George Thomas and
he says "with the eclipse type of blade there is no back taper hence the
necessity for making sure that the tool is mounted square to the lathe
axis".

Following his advice I haven't ground the sides of the tool behind the
cutting edge but I can't see any other possible reason for the tool to
be deflected.

There are some pictures here
http://www.hockerley.50webs.com/parting.html

I'd welcome any advice.

Russell
Dave Baker - 17 Feb 2009 16:15 GMT
> Hi All
>
[quoted text clipped - 5 lines]
> I just have one problem left to solve which is that everything I part
> off is concave.

That's pretty much the case with any parting off tool because no matter how
rigid you try to keep things there will always be side deflection of the
tool. Also you can't escape the fact that the SFM will be lower as you get
closer to the centre of the bar unless you've got a fancy CNC machine which
ramps up the rpm in inverse proportion to the cutting diameter. Similarly as
you get closer to the centre the stock you're parting off is attached less
rigidly so that changes things as well because the tool is not experiencing
the same conditions on each side of the tip.

Always strive for rigidity. Part off as close to the chuck as possible.
Tighten up the freeplay in any gibs which aren't actually moving during the
op. Keep the protuding tool length as short as possible. However I'd accept
the fact that parting is rarely going to provide a finish quality surface
and that a final facing op is usually needed to remove any pips and achieve
flatness. Just leave a little stock on everything to allow for that.

On his 5 ton CNC machine with top quality tooling and flood coolant my mate
can part off near as dammit flat on just about any material but on my
Student I resort to hacksaws half the time. I do have a proper Comorant
blade and tips but never got round to making a holder for it and with brazed
tip tools or bits of HSS I usually abandoned the attempt on anything tougher
than aluminium or bigger than 1 inch in diameter. If you're parting off 2
inch steel bar successfully without breaking everything in sight I'd
consider that a bloody good result regardless of how flat the final surface
is.
Signature

Dave Baker

Richard Edwards - 18 Feb 2009 15:50 GMT
>I do have a proper Comorant
>blade and tips but never got round to making a holder for it and with brazed
[quoted text clipped - 3 lines]
>consider that a bloody good result regardless of how flat the final surface
>is.

Dave I would definitely make or buy a holder.
Since I made a holder and blade for the £2.75 tips that J&L sell I
have not looked back. Best thing I ever did. Absolutly no part off
problems since.
Whipped through some 8mm mild steel bar the other day at 1100rpm sweet
as a nut. Biggest I have parted so far is about 50mm ( little slower
<G>).

The HSS part off blade and holder that came with the QCTP set is now
used just for hollowing out the sides of flywheels.

Richard
Boo - 18 Feb 2009 18:44 GMT
> The HSS part off blade and holder that came with the QCTP set is now
> used just for hollowing out the sides of flywheels.

Eh ?  Why do flywheel sides need to be hollow ?

Signature

Boo

Richard Edwards - 19 Feb 2009 17:38 GMT
>> The HSS part off blade and holder that came with the QCTP set is now
>> used just for hollowing out the sides of flywheels.
>
>Eh ?  Why do flywheel sides need to be hollow ?
They do not if you want very thick spokes <G>

Richard
Russell - 19 Feb 2009 00:58 GMT
> >I do have a proper Comorant
> >blade and tips but never got round to making a holder for it and with brazed
[quoted text clipped - 16 lines]
>
> Richard

Thanks to all for the constructive suggestions - I'm afraid the pictures
were deceptive the blade was set up vertically using two squares to try
and get the clearance the same on both sides.

The saddle was locked and the gib tightened, the cross-slide gib is also
rather tighter than is comfortable.  I can reduce the overhang in spite
of the built in back rake as there is a shim under the toolholder.  The
limiting factor is the cross slide travel as I have tried to get the
back tool post as far out of the way as possible so I could only reduce
the overhang by about 5mm.

I understand Peter's comment about getting the load between the Vs and
I'll have a look at that - the issue will be where it is relative to the
front toolpost.

Thank you for the positive comments too - I've made such a lot of
progress on this that I feel sure the last bit is possible.

I'd be very interested to see a picture and drawing of Boo's home made
tipped toolholder.  I've thought about that but tipped parting tools
seem very expensive.

Thanks again.

Russell
mark - 19 Feb 2009 03:19 GMT
> I'd be very interested to see a picture and drawing of Boo's home made
> tipped toolholder.  I've thought about that but tipped parting tools
> seem very expensive.
>
> Thanks again.

This is my home made one ..you still have to buy the blade that holds
the tips

http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/fixeds
teady.jpg


http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART1.jpg

http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART2.jpg

http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART3.jpg

http://img.photobucket.com/albums/v190/aboard_epsilon/smart%20and%20brown/PART4.jpg

all the best.markj
ravensworth2674 - 19 Feb 2009 08:16 GMT
Russell,
            Correct me please but is this not the Sparey design taken
from the Amateurs Lathe?
I made one and wasn't very happy about its rigidity and fixings.
I then went to Martin Cleeve- and I have the fabricated rear tool
post.
Finally, I went to George Thomas in the Model Engineers Workshop
Manual or Vol 142 in ME.
You will find that Thomas developed his from the Ian Bradley rear tool
post.

The trick is rigidity, rigidity and then the ability to align 100%
accurately each time- with a pegged unit and tool grinding to curl the
ribbon that is being parted off narrower than the kerf being cut.

Mark,
        Aren't these fancy carbide things rather expensive- and
uneccessary?

Regards

Norman

> > I'd be very interested to see a picture and drawing of Boo's home made
> > tipped toolholder.  I've thought about that but tipped parting tools
[quoted text clipped - 16 lines]
>
> all the best.markj
mark - 19 Feb 2009 16:50 GMT
On Feb 19, 8:16 am, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk>
wrote:
> Russell,
>              Correct me please but is this not the Sparey design taken
[quoted text clipped - 14 lines]
>          Aren't these fancy carbide things rather expensive- and
> uneccessary?

Having contacts with professional machinists (Alwyn of oak engineering
and many others) is a revelation ..that keeps you ahead of the times
and up to date.

The fancy parting tools were demonstrated to me ...and prooved far
Superior to the HSS blades ,...that make you have racing heart and
hold your breath.

send it in under power ....dont worry about it ........gets the job
done with no aggro........once you have it ...tips are quite cheap ...
thats cheaper than doing the job again ..if you mess up with a HSS
blade.

All the best.markj
Richard Edwards - 19 Feb 2009 17:42 GMT
>On Feb 19, 8:16 am, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk>
>wrote:
[quoted text clipped - 31 lines]
>
>All the best.markj

I totally agree with Mark. Once you have tried the replaceable tip PO
blades you will never look back. Parting off becomes "just another
simple job" as opposed to that scary operation that is likely to
bu**er the job or your machine.

Richard
Richard Edwards - 19 Feb 2009 18:24 GMT
>Russell,
>             Correct me please but is this not the Sparey design taken
[quoted text clipped - 18 lines]
>
>Norman

Norman

Whilst I agree that some designs of Tool post or tool holder for
parting off are better than others, one is still left with the basic
inadequacy of the parting blade itself. Granted it has side clearance
designed in, and depth to give strength but that is where it ends
IMHO.

The holder may fit the tool at an angle implicitly supplying top rake,
again in my opinion a better design BUT once one grinds the tool and
touches the top then the cutting edge becomes narrower than the shank
of the tool. More grinding on the sides to give relief, and back by an
inch or more to allow parting a two inch bar.

IMO the whole thing is a basically bad design.

Compare that to the insert tool. The shank IS narrower than the tip.
The tip is formed to reduce the width of the swarf. The thing cuts
without chatter and as Mark has said power feed is quite possible
(with left hand on the VFD speed control knob to give constant SFPM).
No dropping to low speed to part off. I can part off steel at 1000rpm
on my old Viceroy, the hacksaw used to come out when I had the HSS
blade.

Cost wise, depends. I made my own blade and Dickson tool holder so
cost was £2.75 each for tips from J&L. Blade is usually about £30+.
Though I noted an advertisement recently for a free (Sawman) blade
with 10 tips at £3.67 each (2mm wide). Parting block (Korloy) at
£42.91. All plus VAT.

<www.cutweltools.co.uk>

I did wonder about a purchase as I have never heat treated my blade
(gauge plate).

Best Regards

Richard
ned ludd - 19 Feb 2009 20:51 GMT
BUT once one grinds the tool and
touches the top then the cutting edge becomes narrower than the shank
of the tool. More grinding on the sides to give relief, and back by an
inch or more to allow parting a two inch bar.

IMO the whole thing is a basically bad design.

Whilst I agree about grinding the top of a parting blade will caus
problems and should be avoided, once the top surface is ground flat an
NO more, it will never require grinding again  All further grinding i
carried out only on the front ,the top rake is built into the holder.
Ned Ludd
I

--
ned lud
ravensworth2674 - 19 Feb 2009 22:06 GMT
> BUT once one grinds the tool and
> touches the top then the cutting edge becomes narrower than the shank
[quoted text clipped - 15 lines]
> ned ludd's Profile:http://www.rcgroups.com/forums/member.php?u=221273
> View this thread:http://www.rcgroups.com/forums/showthread.php?t=1002811

I think that Ned is nearer to my way of working.
Richard, at no point are the flanks of the blades ever re-ground.
In the GHT original, the blade is set exactly at 1" from the holder
and therefore cuts 2" diameter. The Vee or concave rounded 'top' is
never re-ground - it is only adjusted back to lathe centre height
when the front is re-ground.

It is obvious that this is the cheapest tool and the simplest to
maintain in first class order. The foregoing is my conclusion despite
having a Clarkson etc etc- because I don't need them.
Mark Rand - 19 Feb 2009 23:01 GMT
>I think that Ned is nearer to my way of working.
>Richard, at no point are the flanks of the blades ever re-ground.
[quoted text clipped - 6 lines]
>maintain in first class order. The foregoing is my conclusion despite
>having a Clarkson etc etc- because I don't need them.

I have the casting and drawings to make a GHT parting tool holder, but I've
never built it. A significant problem is the 2" diameter thing. With my insert
parting tool in the front toolpost, I can do 5" EN24 on the ML7 and not worry
about it. I picked up a couple of spare blades and boxes of inserts of Ebay
last year. But if the setup is right (cutting edge needs to be two or three
thou above centre) then the inserts last a very long time. Conversely, I have
snapped an HSS parting blade when pushing too hard with a lot of stickout. It
tends to raise the heart-rate a bit ;-)

regards
Mark Rand
RTFM
ravensworth2674 - 19 Feb 2009 23:50 GMT
> On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674
>
[quoted text clipped - 23 lines]
> Mark Rand
> RTFM

'The average time for 4" stock to be cut to a 1/2" core is 12 to 14
mintes whhereas a power hacksaw takes 40 minutes' from

Page 364 Model Engineer No 2858 vol 114 1st march 1956- on a ML7 by
'Martin Cleeve'

I, too, am reading the manual- and I haven't tried to do it

Cheers

Norman
Russell - 21 Feb 2009 09:56 GMT
> > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674
> >
[quoted text clipped - 35 lines]
>
> Norman

Thanks to all for the interesting comments on grinding HSS blades, this
was one of my original concerns - I have lined up the blade as
accurately as I can and I still get a concave cut - I'm wondering about
grinding the side of the tool to get more clearance - though I also have
an idea for aligning the tool accurately.  Interstingly once the part is
parted off the tool starts to cut the convex end left in the chuck - I
find that very peculiar as it seems to me to suggest that the blade is
being pulled to one side rather than pushed off line.

I'm still interested in pictures of home made tipped holders -
unfortunately I wasn't able to view Mark's pictures.

I looked at the Sparey, Duplex and GHT designs before I made the
toolpost.  I rejected the Sparey design because I thought the mounting
to the cross slide was too small in area and used only a single bolt.
The lathe is a Boxford and other Boxford users had commented on rear
toolposts being in the way so I wanted to hang the toolpost off the back
of the crossslide - both Duplex and GHT have variant designs for that
purpose - originally intended for the Drummond. I decided that as I was
making a separate base for the post a separate turret would add another
joint without much gain.  I didn't like the GHT mounting for parting
blades because I don't want to use a 1/16 blade with a 1" overhang -
I've tried this and I can see the blade deflecting.  I was however keen
to try and present the blade to the work in the way GHT descibes so I
decided to make a separate toolholder to hold the blade - it uses GHT's
method of adjusting the vertical position of the blade with grubscrews
in the tool holder.  I also reasoned that a separate tool holder would
give me more flexibility if I wanted to change to carbide parting tools.
There is an indexing pin in the base at the back left - similar to GHTs
but shorter and so probably less accurate.

The only design I looked at during construction was GHT's.

Russell
ravensworth2674 - 21 Feb 2009 17:24 GMT
> > > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674
>
[quoted text clipped - 72 lines]
>
> - Show quoted text -

Russell,
           I have been making 2 replacement 18T 20DP gears from the
gearbox on a Myford Super 7 ie without a lead screw. The work is being
carried back and forward between  the lathe and the Warco MillDrill
and the gears ganged on a bit of 1" bar. Consequently, I have had to
both part off and recess with the GHT tool. I used a new Eclipse blade
which had only been corrcectly ground at the front but had NOT been
vee'd. The lubricant was lard oil which had collected foolish wasps
over several summers.
I had no problems although the lathe is past its best- and is
repairing itself.

Having said all that, I would love to know how you ground and
sharpened your blade. It  sounds a bit like 'flaming' but what do you
use to inspect your finished blade? I use a watchmaker's loup but have
a traditional microscope and a cheap children's one. Again, I use a
waterproof felt tip to check that I have ground away the worn part of
all my lathe tools- and then hone so that I can see my dirty finger
nails reflected in the work.

Apart from my poor efforts at cleanliness, GHT and Martin Cleeve both
went along similar lines.

GHT said- there are no hairs so fine  that cannot be split

Cheers

Norman
ned ludd - 21 Feb 2009 23:52 GMT
ravensworth2674 Wrote:
> > > > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674
> >
[quoted text clipped - 145 lines]
>
> Norman

Hi Norman,
To determine a sharp edge, you first have realize what constitutes a
sharp edge. Sharp, ignoring grind angles, means the arris between two
flat planes.
In simple terms this means two flat surfaces meeting with no rounding
of the meeting point. Any rounding blunts the edge, and the simple way
to see this rounding is to look in good light, a blunt edge will reflect
light, a sharp one will not reflect  any light.
Honoing can cause more problems than it solves. A shiny surface will
not help much, other than marginally reduce power requirements, it is
the very point of the two planes meeting that counts, and careless
honing can dub over this point. One slip can ruin all your hard work.A
tool straight of the grinder can often cut better than a honed one.
Before I get shot down by specialist watchmakers or engravers, or even
cabinet makers or such like, I am assuming we are all using 100- 150
grit white wheels not those nasty 40 grit grey things beloved of cheap
grinder manufacturers.
Comments anyone?
ned Ludd

Signature

ned ludd

Russell - 22 Feb 2009 15:31 GMT
(lots snipped)

> Russell,
>             I have been making 2 replacement 18T 20DP gears from the
[quoted text clipped - 24 lines]
>
> Norman

Hi Norman

My tool grinding technique is quite simple - I've not been doing this
long enough to find a complicated way.  For the parting blade I clamped
a straight edge to the side so that I could see how I was presenting it
to the wheel.  I used the side of the wheel (which I generally try and
avoid) to finish the top surface of the blade and ground the front on
the front of the wheel finishing with a vertical pass to get the
grinding perpendicular to the edge.  I didn't inspect the edge too
closely but relied on making sure that my grinding reached the cutting
edge on both faces.  I honed it lightly - no corner radii.

When I mounted it in the lathe I used a straight edge on the top of the
tool to try and see how well the top surface was aligned to the lathe
axis. It looked OK - within the limits of how well I could see the gap
between straight edge and cutting edge.

My latest plan is to turn a bar parallel so that I can use a square to
check the alignment of the tool but I've been distracted by playing with
the Adept shaper I just bought.

Russell
ravensworth2674 - 22 Feb 2009 16:24 GMT
Shades of 'Baissez-moi et la'- yep, I do speak French.
Russell,
You now have a little Adept shaper- and very nice too!
You can now make nice little jigs, perhaps out of ally so that you
keep your biceps down to reasonable size.
You now can make the little holders that George Thomas suggested in
MEWM( yes?) You could make the 140degree front vee far more simply and
accurately than before. If you do, you will find that it will not
wander so much as a straight cut blade. With a carefully made holder
to hold your parting blade, you could do the 140 degree top or a
curved one using a drill press. I'm not sure that I could hold a
Dremel steady enough! A baby jig would ensure that using a flat
surface that your work would be parallel. After all, for a 2" cut you
only need to 'vee' an inch.( sounds like I am trying to teach you to
suck eggs, but I am definitely  not)

Presently, I'd love to have half an hour with your baby Adept. You
don't live in Geordieland, I suppose?

Let me know how you progress

Norman
Russell - 23 Feb 2009 11:14 GMT
>             Shades of 'Baissez-moi et la'- yep, I do speak French.
> Russell,
[quoted text clipped - 18 lines]
>
> Norman

Hi Norman

Looks like it's back to the library for me then.  I'd wondered about the
grooved tools but haven't experimented (yet).

I lived in Geordieland in the early 80s for a while but am now in rural
Derbyshire.

The Adept looks like it should be useful - I have a Tom Senior hand
shaper too - but I don't have space to leave it set up and it's so heavy
that I'm always reluctant to get it out.  That shouldn't be a problem
with the Adept!

Russell
ravensworth2674 - 23 Feb 2009 14:45 GMT
> >             Shades of 'Baissez-moi et la'- yep, I do speak French.
> > Russell,
[quoted text clipped - 35 lines]
>
> - Show quoted text -

Russell,
           I'll happily bung in a useful heap of bumph if you e-mail
me at norman@n-atkinson.wanadoo.co.uk.

You could make the GHT whole thing but alter it a tad for the Boxford.
The clamping idea could be done easily on the shaper( uh huh?)

Cheers
Norman
John S - 22 Feb 2009 21:28 GMT
On 19 Feb, 23:50, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk>
wrote:

> > On Thu, 19 Feb 2009 14:06:15 -0800 (PST), ravensworth2674
>
[quoted text clipped - 35 lines]
>
> Norman

If I can't cut 4" steel stock in under 5 minutes the blade is shagged.

John S.
ravensworth2674 - 22 Feb 2009 22:27 GMT
> On 19 Feb, 23:50, ravensworth2674 <nor...@n-atkinson.wanadoo.co.uk>
> wrote:
[quoted text clipped - 44 lines]
>
> - Show quoted text -

And John,

I gave the idea of such things  as a snotty nosed little kid out of
the gutters of the dirty biggest open sewer in the World in----1944. I
sold spinach from the garden and bought myself an education.

I came in from my few pennorth at the local flea pit where the film
was the old mining film of 'The Stars look down' and an old wrecked
man was in the tin bath and my mother was bathing the cuts that
started from the old man's buttocks and went up and up his body as the
greasy wire rope had cut and cut almost through to the bone. The cuts
stopped thankfully before they severed his neck. That Old Man was my
father- Old Bill, the colliery blacksmith.
A few years later, I had moved on a bit. My father had been trapped
with a colliery loco tube that he had been fitting. Happily, the
hospital had found 'something else' but in the next beds in the Royal
Victoria Infirmary in Newcastle four miners laying dying with their
guts riddled after a misfire with coal and slate.

I must have looked at sight when I got back to the office but dear old
Hicky took me under his wing- and the rest is -well, history.

Tomorrow night, I'll get the same nice invite to put on  my best
dinner suit and climb the stairs- and look at Hicky's name in bronze
with the rest of the Masters. I've been offered the Master's Chair
many times. Of course, I cannot fill his  chair with the same  wisdom.

One thing that he taught me was there was more things in life than
cutting a 4" billet of steel- not in 5 minutes but in my whole
lifetime.

Norman
Austin Shackles - 23 Feb 2009 14:32 GMT
>I came in from my few pennorth at the local flea pit where the film
>was the old mining film of 'The Stars look down'

I've got that book of that, it's good.  As is "The Citadel".
Signature

Austin Shackles.  www.ddol-las.net  my opinions are just that
Travel The Galaxy!  Meet Fascinating Life Forms...
------------------------------------------------\  
  >>  http://www.schlockmercenary.com/  <<      \  ...and Kill them.
a webcartoon by Howard Tayler; I like it, maybe you will too!

ned ludd - 22 Feb 2009 22:36 GMT
[]

If I can't cut 4" steel stock in under 5 minutes the blade is shagged.

John S.

Hi John,
would that we had your equipment, experience and 4" stock to play with
:>)
Ned Lud

--
ned lud
Mark Rand - 22 Feb 2009 22:52 GMT
>If I can't cut 4" steel stock in under 5 minutes the blade is shagged.
>
>John S.

Do threats work on parting tools then?

Mark Rand
RTFM
David Littlewood - 25 Feb 2009 14:48 GMT
>>If I can't cut 4" steel stock in under 5 minutes the blade is shagged.
>>
>>John S.
>
>Do threats work on parting tools then?

Ouch! Scary place in my mind now, Mark.

David
Signature

David Littlewood

Peter Fairbrother - 20 Feb 2009 00:06 GMT
>> I think that Ned is nearer to my way of working.
>> Richard, at no point are the flanks of the blades ever re-ground.
[quoted text clipped - 11 lines]
> parting tool in the front toolpost, I can do 5" EN24 on the ML7 and not worry
> about it.

I've parted 4" EN24 on a minilathe, with a HSS blade, and not worried
over much :)

Took a while though - a bit more than Norman's 40 minutes for a hacksaw,
but not that much more.

I picked up a couple of spare blades and boxes of inserts of Ebay
> last year. But if the setup is right (cutting edge needs to be two or three
> thou above centre)

yep, same for HSS.

then the inserts last a very long time. Conversely, I have
> snapped an HSS parting blade when pushing too hard with a lot of stickout. It
> tends to raise the heart-rate a bit ;-)

A minilathe doesn't have th grunt to snap a HSS blade ... :)

-- Peter F

> regards
> Mark Rand
> RTFM
Mark Rand - 20 Feb 2009 01:02 GMT
>I've parted 4" EN24 on a minilathe, with a HSS blade, and not worried
>over much :)

Dunno where you got that from <BG>

regards
Mark Rand
RTFM
Peter Fairbrother - 20 Feb 2009 01:42 GMT
> The holder may fit the tool at an angle implicitly supplying top rake,

??  Generally the blade top is horizontal  ??

> again in my opinion a better design BUT once one grinds the tool and
> touches the top

I've found HSS parting blades come in three types - flat topped,
step-topped, and w-topped.

I think the w-top is deliberate, and is meant to make the chips curl
into the center;  the flat top is - well, normal; and the step-top looks
like an artifact of cheap manufacture, though it may be that way for a
reason - anyone?

I usually grind the step-tops flat, then leave them alone - otherwise I
never touch the tops, only grind the end.

then the cutting edge becomes narrower than the shank
> of the tool. More grinding on the sides to give relief, and back by an
> inch or more to allow parting a two inch bar.

ohh, don't grind the sides. Just make sure the blade is exactly parallel
to the motion of the cross slide..

> IMO the whole thing is a basically bad design.
>
[quoted text clipped - 20 lines]
>
> Richard
Richard Edwards - 20 Feb 2009 05:45 GMT
A load of interesting comments however I have some comments with
regard to HSS type part off. This post is general but relates to some
of the comments made

1 The top of the HSS blade is usually not flat due to the method of
clamping. Therefore it must be ground flat before use.
2 If the blade is held horizontal then cutting rake needs to be
ground.
3 Once cutting rake has been ground any touching up on the front
requires that the top be ground down to match the height
4 If the blade is held at a rake angle then touch up on the front is
all that is needed.
5 Either option of tool holder means that if a different rake is
required say between brass or aluminium then really a different tool
bit is required. The grinding discussed above therefore needs to be
repeated. The Horizontal holder is therefore best suited for brass the
angled holder I assume gives more grind problems for brass.

All of the above means that the newcomer to machining (and possibly
many old hands) has major problems dealing with parting off.

A last point - the concept of "grooving" an inch deep with no side
clearance to the tool makes little sense to me.

I appreciate that this type of parting off with HSS has been with us
for a long time, but there is now a MUCH better way. If the OP had
used an insert blade then I am sure this thread would never have
started <G>

Richard
n.williams5@ntlworld.com - 17 Feb 2009 17:04 GMT
> Hi All
>
[quoted text clipped - 26 lines]
>
> Russell

Hi Russell.
In your first photo, the P/O tool seems to be cocked to the right
slightly at the top, giving clearance on the left and none on the
right, which will not help.
The second photo seems to agree with this, and your last photo shows a
"lot" of overhang, which I would keep as small as possible.
Also, I would think about reducing the top rake, if you can, it looks
very steep in the photo.
Cheers,  Norm5.
ned ludd - 17 Feb 2009 17:18 GMT
Russell Wrote:
> Hi All
>
[quoted text clipped - 32 lines]
>
> Russell
Hi Russell,
Obviously things are nearly right if you can part 2" stock, all yo
need is slight tweaking to make "perfect".
Looking at your pictures, two things occur to me. First the "top" o
your blade still seems to have its original bevel. Best remove this an
make the "top" level (headstock to tailstock wise). Don't grind anymor
than needed otherwise you will end up with jamming problems in late
life.
The second point is, is the blade vertical, ie. are both side angle
equal. Come to think of it this should be the first point as it has a
effect on point one.
If the parting tool's cutting edge is not square and level there i
going to be a slight bias when cutting, this shows on a thin blade mor
than a thick one, also why you want as little of the blade protudin
from the toolpost. This is a little difficult to adjust on your holde
due to the built in back rake. you have to decide before hand what siz
you can part off when you are making the thing.
Good effort though.
Ned Lud

--
ned lud
mark - 17 Feb 2009 17:46 GMT
> Hi All
>
[quoted text clipped - 26 lines]
>
> Russell
Make sure your carrage is locked .

all the best.markj
Peter Fairbrother - 17 Feb 2009 20:10 GMT
>> Hi All
>>
[quoted text clipped - 26 lines]
>>
>> Russell

> Make sure your carriage is locked .

Second and third that.

The overhang seems to be a bit long too.

Also, can you move the blade back on the cross-slide? By that I mean
move the blade holder across the top slide, in the direction away from
the chuck, so the blade tip is vertically above the area between the
cross-slide V's.

That way vertical forces on the blade tip have much less of a twisting,
and thus sideways-moving, effect. Hope that's clear, it's difficult to
describe.

However, if something isn't tight ...

-- Peter Fairbrother
ravensworth2674 - 17 Feb 2009 21:42 GMT
> >> Hi All
>
[quoted text clipped - 46 lines]
>
> - Show quoted text -

That, I have to say, is NOT George Thomas's design and it does not
follow his guide lines.
Sorry

Norman
JW² - 22 Feb 2009 01:47 GMT
Ned Ludd said:

Hi Norman,
To determine a sharp edge, you first have realize what constitutes a
sharp edge. Sharp, ignoring grind angles, means the arris between two
flat planes.
In simple terms this means two flat surfaces meeting with no rounding
of the meeting point. Any rounding blunts the edge, and the simple way
to see this rounding is to look in good light, a blunt edge will reflect
light, a sharp one will not reflect  any light.

Comments anyone?
ned Ludd
===

My dear old Dad was renowned for his tool-sharpening skills. One of his
favourite sayings was, "Look at the edge in good light.  If you can see
it, it isn't there!"

Just as you are saying.

JW²
===
 
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