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Making shim washers

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Charles P - 20 Apr 2009 18:22 GMT
I need to make a number of round shim washers.
Is there a secret to doing this or am I better off buying them? The
problem with buying them is to find a use for the several hundred
unused ones.
Since Whiston's closed nowhere seems to supply them in mixed size bags
which were ideal for my needs

Charles
duttondock@onetel.com - 20 Apr 2009 20:46 GMT
> I need to make a number of round shim washers.
> Is there a secret to doing this or am I better off buying them? The
[quoted text clipped - 4 lines]
>
> Charles

You don't say what material, or how thick, or even what diameters.

You can cut steel shim up to maybe 15 thou or so OK with an ordinary
wad punch, get a good sized block of some serious hardwood and cut
against the (smoothly cut) end grain.
Obviously if you're doing loads of these it won't do the punch a lot
of good, but it's worked fine for me or odd ones & twos.
I've cut bigger, thicker ones on the CNC mill sandwiched between two
pieces of ply, you could do it manually with a rotary table, but
either way that is a lot more work.

Tim
Charles P - 20 Apr 2009 22:25 GMT
>> I need to make a number of round shim washers.
>> Is there a secret to doing this or am I better off buying them? The
[quoted text clipped - 17 lines]
>
>Tim

Wad punch - a damn good idea. Thanks Tim

Brass, up to 10 thou. 1 9/16 OD, 1 1/8" ID  (and some slightly bigger)
Should be OK for the job

c
bigegg - 20 Apr 2009 21:46 GMT
> I need to make a number of round shim washers.
> Is there a secret to doing this or am I better off buying them? The
> problem with buying them is to find a use for the several hundred
> unused ones.
> Since Whiston's closed nowhere seems to supply them in mixed size bags
> which were ideal for my needs

flypress and couple of punches?

press is about 50 quid. tooling can be made easily.
 
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