I don't have a rotary table at my disposal so I'm looking for some ideas
for building a radius jig to machine radii on the ends of flat bar .
I have a few ideas in my head as follows ,,,
It would be a rotating affair with a base that can be held in the
machine vice or clamped to the mill table .And a swivelling top piece
with slots or tapped holes for clamping work pieces on.
Maybe have an adjustment to be able to machine differnt radii on varoius
sizes of flat bar and would be rotated by hand using a lever type handel
against the end mill cutter.The end of the bar would be ground close to
size before using the mill so only light cuts would need to be taken.
I dont want to re-invent the wheel if some one has already done this.
Thoughts and comments welcomed.

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Kevin (Bluey)
"I'm not young enough to know everything."
bluey69@west.net.com.au
penfold - 23 Nov 2009 15:23 GMT
Could you use a fly cutter shaped like a lathe formtool?
David Littlewood - 23 Nov 2009 15:50 GMT
>I don't have a rotary table at my disposal so I'm looking for some
>ideas for building a radius jig to machine radii on the ends of flat
[quoted text clipped - 11 lines]
>I dont want to re-invent the wheel if some one has already done this.
>Thoughts and comments welcomed.
The G H Thomas design looks good for this purpose. Hemingway have a kit
to make it:
http://www.hemingwaykits.com/acatalog/Rotary_Tables.html
You can read GHT's description of its manufacture, and his take on the
geared/ungeared question, in his Workshop Manual if you wish.
(I have had the kit on my shelf for some years, from Neil H's days, not
got around to making it as I have a larger table already.)
David

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David Littlewood
Kevin(Bluey) - 25 Nov 2009 12:29 GMT
>> I don't have a rotary table at my disposal so I'm looking for some
>> ideas for building a radius jig to machine radii on the ends of flat
[quoted text clipped - 24 lines]
>
> David
Thanks for the memory jog ,now that you mention it ,it does ring a bell.
I have his books and don't know why I didn't think to go back and look .
The kit will cost a small fortune in postage so I might just have a shot
at making one from what I have at hand .

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Kevin (Bluey)
"I'm not young enough to know everything."
bluey69@west.net.com.au
steamer - 25 Nov 2009 18:27 GMT
--This may be a bit of overkill but here's a link to a video of a
radiusing setup I made. I'm using the little Sherline cnc rotary table which
is a real bargain..
http://www.youtube.com/profile?user=wanglydiaplt#p/u/5/CASnbTeknzE

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