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Spares for Qualters & Smith power hacksaw

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Christopher Tidy - 28 Jan 2010 20:53 GMT
Hi folks,

My Qualters & Smith power hacksaw has stripped a thread in the vice.
It's the larger, less common Qualters & Smith machine, sold as their
heavy duty hacksaw. 8 inch capacity with serial number HDS 8 2505. It
may share parts with the smaller saws, but I'm not sure.

It's not the main thread which closes the vice which is damaged, but one
which accepts a pivot pin and allows the movable jaw to rotate. I can
think of a few awkward and unpleasant ways of fixing this, but nothing
straightforward, so I'm looking for spares.

I've already tried Birkett Cutmaster, who bought Qualters & Smith in the
1980s. They don't have anything, so I'm guessing I'm looking at used
spares. Does anyone know of a machine tool dealer who keeps used spares?
Or anyone at all who has Qualters & Smith spares?

Any suggestions would be much appreciated.

Best wishes,

Chris
Mark Rand - 28 Jan 2010 22:39 GMT
>Any suggestions would be much appreciated.

If there's enough metal, bore it out and Loctite in a threaded bush. Cost is
time and a bit of scrap.

If not, invest in some Helicoils or a clone kit.. Might cost you £55 inc VAT
and delivery for a 1/2" BSW kit from J&L

Mark Rand
RTFM
Christopher Tidy - 29 Jan 2010 01:11 GMT
> If there's enough metal, bore it out and Loctite in a threaded bush. Cost is
> time and a bit of scrap.

I thought about this. Not sure if Loctite alone would be strong enough
as it carries a heavy load. There's just about enough metal, but I don't
have a mill with which to bore the hole. Just a bench drill, which is
too small. Instead I wondered about making a new male-threaded component
with a longer thread, to engage with the remaining female thread at the
bottom of the hole (I suspect the reason for the failure is that the
male-threaded component is unoriginal and too short). So that's a
possibility, but I don't have the necessary die and stock, and it's some
way from being a good solution.

> If not, invest in some Helicoils or a clone kit.. Might cost you £55 inc VAT
> and delivery for a 1/2" BSW kit from J&L

The size required is 5/8" BSF. The only kit I could find was an
Armstrong Armacoil kit at more than twice the price you quote. Cheekily,
it doesn't even include the drill. But it wouldn't fit in my bench
drill's 1/2" chuck anyway.

Best wishes,

Chris
David Littlewood - 29 Jan 2010 11:25 GMT
>> If there's enough metal, bore it out and Loctite in a threaded bush. Cost is
>> time and a bit of scrap.
>
>I thought about this. Not sure if Loctite alone would be strong enough
>as it carries a heavy load.

I think you might be surprised how strong a well-executed loctite joint
can be, especially at this kind of diameter.

> There's just about enough metal, but I don't have a mill with which to
>bore the hole. Just a bench drill, which is too small. Instead I
[quoted text clipped - 4 lines]
>don't have the necessary die and stock, and it's some way from being a
>good solution.

Cheap enough - though cutting a 5/8" BSW by hand with a die is no joke.
Do you have a screwcutting lathe? If not, do you have a friend who has?

>> If not, invest in some Helicoils or a clone kit.. Might cost you £55 inc VAT
>> and delivery for a 1/2" BSW kit from J&L
[quoted text clipped - 7 lines]
>
>Chris

You can easily get a blacksmith's drill (anything up to 1", with a 1/2"
shank). Whether your drill has the grunt to drive it is another
question.

David
Signature

David Littlewood

Christopher Tidy - 01 Feb 2010 22:46 GMT
Sorry for the late response.

> I think you might be surprised how strong a well-executed loctite joint
> can be, especially at this kind of diameter.

Maybe. But I'm reluctant. I want to be certain it'll be strong enough
and won't degrade in the future.

> Cheap enough - though cutting a 5/8" BSW by hand with a die is no joke.
> Do you have a screwcutting lathe? If not, do you have a friend who has?

I think I've found someone with the part I need, so hopefully I won't
need to modify the clamping block. But it looks like the pivot posts are
unoriginal. It's possible the thread failed because the male thread is
shorter than intended, so I may still be making the pivot posts.

I can imagine that cutting a 5/8" thread with a die is hard work. I
can't think what I'd grip 5/8" round stock in to stop it rotating. And
then there's getting the die started square. I often use the drill press
(unpowered) for this with smaller dies, but it won't work with 5/8".
What's the best way of doing it?

My father has a Myford Super 7, which I think could be used for screw
cutting. But I don't think he's ever used it for this purpose, so there
probably isn't a 55 degree thread cutting tool with it. And the previous
owner modified the wiring so that both "Forward" and "Reverse" on the
control lever do the same thing.

> You can easily get a blacksmith's drill (anything up to 1", with a 1/2"
> shank). Whether your drill has the grunt to drive it is another question.

I looked into this. Considerably more expensive than buying an ordinary
twist drill of that size, and I'm doubtful that my drill press could
drive it in cast iron. It copes with a 16 mm blacksmith's drill in
aluminium, just about, but cast iron would probably be pushing my luck.

Thanks for the thoughts.

Best wishes,

Chris
 
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