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Axis-following in drilling

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Peter Fairbrother - 11 Feb 2010 10:13 GMT
Some time back someone posted a link to a video showing a chap drilling
a hole in a thin brass bar in a lathe.

Iirc he used a chaser to make a cone-shaped cut in the end of the bar,
then used a drill held in his fingers to make the hole. It was a very
small lathe, probably a watchmaker's.

Anyone remember this, and have a link to the video?

Update, it's ”Drilling an Orifice on the Lathe.” but sadly it doesn't
seem to be available - there's a message on youtube saying it's a
private video, whatever that means.

Why I'm asking is it's an example of axis-following in drilling - the
drill follows the axis of rotation of the part (the part is rotated, not
the drill). Anyone have any similar links?

Another question, can a drill be "steered" and if so how?

Thanks,

-- Peter Fairbrother
mark - 11 Feb 2010 14:22 GMT
> Some time back someone posted a link to a video showing a chap drilling
> a hole in a thin brass bar in a lathe.
[quoted text clipped - 18 lines]
>
> -- Peter Fairbrother

i did about 3 years ago..but the link now goes to a youtube page that
says private video
with no info on who it was or anything ..and no way of watching the
vid

all i remember the link was from a watchmakers lathe video
promotion...was an excert

and i think the lathe was a taig

all the best.markj
mark - 11 Feb 2010 18:42 GMT
this is the guy that had those vids up there

you'll have to ask him nicly to put them back again

http://www.youtube.com/user/gmark1953

all the best.markj
steamer - 14 Feb 2010 17:27 GMT
    --I remember that; I think it was called "picking the center" or
something similar; try searching that string?

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David Littlewood - 14 Feb 2010 17:55 GMT
>Some time back someone posted a link to a video showing a chap drilling
>a hole in a thin brass bar in a lathe.
[quoted text clipped - 18 lines]
>
>-- Peter Fairbrother

Peter,

Probably not relevant to your needs, but oil well drillers do it all the
time, with a variety of means, limited only by the flexibility of the
drill pipe. See, for example:

http://www.glossary.oilfield.slb.com/Display.cfm?Term=directional%20drill
ing

but I'm sure a search would give more comprehensive expositions, with
pictures.

David
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David Littlewood

William J Lamond - 15 Feb 2010 00:09 GMT
The message <QRkSDzF8jDeLFw0Q@dlittlewood.co.uk>
from David Littlewood <david@nospam.demon.co.uk> contains these words:

> >Some time back someone posted a link to a video showing a chap drilling
> >a hole in a thin brass bar in a lathe.
> >
> >Iirc he used a chaser to make a cone-shaped cut in the end of the bar,
> >then used a drill held in his fingers to make the hole. It was a very
> >small lathe, probably a watchmaker's.
<snip>
> >Why I'm asking is it's an example of axis-following in drilling - the
> >drill follows the axis of rotation of the part (the part is rotated,
[quoted text clipped - 5 lines]
> >
> >-- Peter Fairbrother

> Peter,

> Probably not relevant to your needs, but oil well drillers do it all the
> time, with a variety of means, limited only by the flexibility of the
> drill pipe. See, for example:

> http://www.glossary.oilfield.slb.com/Display.cfm?Term=directional%20drill
> ing

> but I'm sure a search would give more comprehensive expositions, with
> pictures.

> David

Peter,
Drilling the axis of steel arbours is quite a common practice in clock
repair work. There are various tecniques, I am no expert but I have
drilled down to about 0.6mm hand held using a flag in a wathmakers
lathe. I don't thing you would get far if you try to go of the axis with
small diameter drills, as the flexing of the drill would soon break it.
If you have a look at http://www.tascione.com/clockvideos.htm he shows
some clips, from his clock repairing videos, one of the clips shows how
to use a flag.
Hope it is of some interest.
Bill Lamond
Peter Fairbrother - 16 Feb 2010 14:22 GMT
> The message <QRkSDzF8jDeLFw0Q@dlittlewood.co.uk>
> from David Littlewood <david@nospam.demon.co.uk> contains these words:
[quoted text clipped - 40 lines]
> to use a flag.
> Hope it is of some interest.

Thanks Bill, and Kevin, David etc too. Shame the video cuts out just
before he starts drilling tho'!

I was trying to convince someone that it actually worked, and the drill
follows the axis of rotation of the rotating workpiece.

He thinks that "Unless you invoke some sort of inertial effect, there's
no difference between the rotating and non-rotating frames of reference."

He's wrong of course. If the part is rotating rather than the drill then
when the drill goes off the axis of rotation of the part the "outside"
of the drill tip will be cutting faster than the inside, and good tip
design and careful speed control can make this force the drill back to
the axis of rotation of the part.

The really interesting bit is that for long curving hole paths it might
be possible to steer the drill (slightly) by varying the axis of
rotation at the point where the drill was cutting, using a CNC rotating
machine of some sort.

I don't know how tight the curves you could get might be though; you'd
need a flexible drill shaft and a carefully designed drill tip shape to
get anything more than a slight curve.

-- Peter Fairbrother
David Littlewood - 16 Feb 2010 15:27 GMT
>Thanks Bill, and Kevin, David etc too. Shame the video cuts out just
>before he starts drilling tho'!
[quoted text clipped - 20 lines]
>need a flexible drill shaft and a carefully designed drill tip shape to
>get anything more than a slight curve.

Peter,

Looking at the example of downhole well drilling, how about a flexible
shaft passed down the bore of a curved sheath. The curvature then would
depend only on the flexibility of the flexible shaft. You would probably
have to push the sheath rather than the shaft, with a very short
blacksmith's type drill pushed on its shoulder by the sheath. Would
require damn good lubrication though, and have a short and possibly
exciting life.

Do you have any specific application in mind, or is it just academic
interest?

David
Signature

David Littlewood

Cliff Coggin - 17 Feb 2010 09:41 GMT
> I was trying to convince someone that it actually worked, and the drill
> follows the axis of rotation of the rotating workpiece.
[quoted text clipped - 9 lines]
>
> -- Peter Fairbrother

It took me a while to appreciate that it is essential to rotate the part
rather than the drill to get the hole to run centrally. Like many such
arguments it was easier to visualise the effects by exaggerating the angular
difference between the work and the drill. I now understand that with a
stationary part and a rotating drill the axis of rotation is the axis of the
drill; while with a rotating part and a stationary drill the axis of
rotation is different to the axis of the drill hence the drill tends towards
the centre line.

Cliff Coggin.
Kevin(Bluey) - 15 Feb 2010 13:23 GMT
> Some time back someone posted a link to a video showing a chap drilling
> a hole in a thin brass bar in a lathe.
[quoted text clipped - 18 lines]
>
> -- Peter Fairbrother

Ive done it using a pinvice and a no 80 drill to drill a hole down a 2
mm stainless steel pin on my Myford using a collet to hold the work .
I just used a graver to make a small center in the pin.
Then you place the drill into the center and use hand pressure to drill
the hole , just pecking away at the hole until you get the desired depth.
Yanks call it "peck" drilling.
Never tried to steer the drill though, I reckon it would breal pretty
quick .

Kev.

Signature

Kevin (Bluey)
"I'm not young enough to know everything."

bluey69@west.net.com.au

Kevin(Bluey) - 16 Feb 2010 11:48 GMT
>> Some time back someone posted a link to a video showing a chap
>> drilling a hole in a thin brass bar in a lathe.
[quoted text clipped - 29 lines]
>
> Kev.

That's break not breal.

Signature

Kevin (Bluey)
"I'm not young enough to know everything."

bluey69@west.net.com.au

pentagrid@yahoo.com - 16 Feb 2010 20:23 GMT
>> Some time back someone posted a link to a video showing a chap drilling
>> a hole in a thin brass bar in a lathe.
[quoted text clipped - 29 lines]
>
>Kev.

The real trouble with small hole drilling in the lathe is that
the top lathe speed is nothing like fast enough.

http://i801.photobucket.com/albums/yy291/pentagrid/Tailstockmotor.jpg

Shows the device I use. It's small PM dc motor housed in a steel
sleeve and fitted with a pin chuck. A 5/16" spigot on the rear
end slides freely in a 1/2" OD brass sleeve which is gripped in
the tailstock chuck.

  It's nominally a 12v machine but it happily runs from a 36v
supply at 18,000 RPM and this takes a lot of the pain out of
small hole drilling.

                            Jim
steamer - 17 Feb 2010 17:48 GMT
    --Oh hey that reminds me: here's my own high speed drilling rig. I
replaced the standard chuck with a Jacobs #0. The job was to drill a bunch
of #55 holes in some tiny parts for a customer..

Signature

       "Steamboat Ed" Haas         :  Blue Cross socks us  
       Hacking the Trailing Edge!  :  $23,000/yr!! ...
                         www.nmpproducts.com
                  ---Decks a-wash in a sea of words---

 
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