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Model Rail - Gem Kit

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simon - 10 Feb 2009 21:46 GMT
Nice set of pictures on chassis assembly in this months model rail. But if
anyone following that for their first attempt should be warned that theres
not enough emphasis on getting the frames square. Without them  correct then
its difficult if not impossible to make a good runner. Simple chassis jig
like that supplied by comet does help.

Cheers,
Simon
Jerry - 11 Feb 2009 10:30 GMT
: Nice set of pictures on chassis assembly in this months model rail. But if
: anyone following that for their first attempt should be warned that theres
: not enough emphasis on getting the frames square. Without them  correct then
: its difficult if not impossible to make a good runner. Simple chassis jig
: like that supplied by comet does help.

Very true, the most important aspect is to get all the main axle holes
in line, this is something that I'm not sure if the Comet jig (LS16 or
LS17) does this correctly, the best and easiest method is to use
special axle jigs [1] and the locos coupling rods. Alan Gibson
(Workshop) used to sell such a set of gigs but I can't see them listed
now...

The most important aspect to any chassis is that the axles are in line
and the same distance apart, an out of line buffer beam will look crap
but it will not prevent the loco running, axles that don't match the
coupling rods (and each set of rods match the other side) will mean
that there is no way that the chassis will run correctly. Whilst the
Comet jig seems to make a good job of aligning the frames and axle
boxes it fails to make sure that the assembly matches the coupling
rods IYSWIM.

[1] Hope the ASCII art displays OK (fixed font?)

       |X||         ||X|         ||X| = frames/bearings
  ]  -------------------  [
===    FAILS AXLE   === < crank-pin dia.
  ]  -------------------  [
       |X||         ||X|         [ = actual coupling rods

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simon - 11 Feb 2009 21:18 GMT
> : Nice set of pictures on chassis assembly in this months model rail.
> But if
[quoted text clipped - 29 lines]
>   ]  -------------------  [
>        |X||         ||X|         [ = actual coupling rods

Suspect this is out of my experience, cos if the axles are correctly aligned
at right angles to the frames and correctly positioned am not sure how
coupling rods can be incorrect.
Is cos am assuming all from same kit that is of siutable quality.

With my latest attempt at GEM chassis had only to open out holes in coupling
rods sufficiently to fit comfortably over the crankpins and that was it.
CHassis with wheels and coupling rods ran as freely and smoothly as a good
RTR wagon.

Cheers,
Simon
Jerry - 11 Feb 2009 21:51 GMT
<big snip>

: Suspect this is out of my experience, cos if the axles are correctly aligned
: at right angles to the frames and correctly positioned am not sure how
: coupling rods can be incorrect.
: Is cos am assuming all from same kit that is of siutable quality.

You're assuming that all chassies match the coupling rod...

I'm not saying that the Comet (or any other) system won't/can't work,
just that dummy axles that use the coupling rods to align the driving
wheel axles/bearings is fool proof - the only way for it to fail is if
each set of coupling rods doesn't match it's opposite, if that is the
case then *any* alignment jig/method will fail at the driving wheel
quartering stage!
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simon - 11 Feb 2009 23:18 GMT
> <big snip>
> : >
[quoted text clipped - 13 lines]
> case then *any* alignment jig/method will fail at the driving wheel
> quartering stage!
Seems to me youre looking for a way to correct an error in one component by
introducing an error in another. If rods that bad then as Iain Rice would
say - send em back.
However do admit to inserting crankpins not quite verticle into Alan Gibson
wheels to give problem as you describe - if anyone has a foolproof method of
doing these would be very interested as I have a second hand kit that has
these wheels.
I prefer Romfords as they cannot be slightly out of quartering and the
crankpins are more likely to be correctly inserted.

Cheers,
Simon
Jerry - 12 Feb 2009 10:10 GMT
<snip>

: Seems to me youre looking for a way to correct an error in one component by
: introducing an error in another. If rods that bad then as Iain Rice would
: say - send em back.

Whhoooossssshhhhh.... :~((
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simon - 12 Feb 2009 21:49 GMT
> <snip>
> : >
[quoted text clipped - 5 lines]
>
> Whhoooossssshhhhh.... :~((
Must admit was afraid that would be the case. But how about giving a poor
misguided beginner a bit of assistence in understanding so progress can
continue. One day I might reach the exalted levels....

CHeers,
Simon
manatbandq@hotmail.com - 12 Feb 2009 11:15 GMT
> > : Nice set of pictures on chassis assembly in this months model rail.
> > But if
[quoted text clipped - 39 lines]
> at right angles to the frames and correctly positioned am not sure how
> coupling rods can be incorrect.

How do you ensure the frames themselves are accurately aligned? To
what degree of accuracy?

How do you ensure the bearings are aligned and positioned correctly
when you solder them into the chassis?

Some form of alignment jig is essential if you are fitting sliding
hornblocks that require you to cut slots in the chassis.

MBQ
simon - 12 Feb 2009 21:50 GMT
On Feb 11, 9:18 pm, "simon" <nos...@nospam.com> wrote:
> "Jerry" <mapson.sca...@btinternet.com.INVALID> wrote in message
>
[quoted text clipped - 44 lines]
> at right angles to the frames and correctly positioned am not sure how
> coupling rods can be incorrect.

How do you ensure the frames themselves are accurately aligned? To
what degree of accuracy?

How do you ensure the bearings are aligned and positioned correctly
when you solder them into the chassis?

Some form of alignment jig is essential if you are fitting sliding
hornblocks that require you to cut slots in the chassis.

MBQ

Suspect you are over my knowledge/experience too. Havent reached the level
of sliding hornblocks.

Cheers,
Simon
Jerry - 12 Feb 2009 22:26 GMT
: <manatbandq@hotmail.com> wrote in message

news:65dca762-6b9c-4a55-83da-70bbe11b1884@r41g2000yqm.googlegroups.com...
<snip>

: > Some form of alignment jig is essential if you are
: > fitting sliding hornblocks that require you to cut slots
: > in the chassis.
:
: Suspect you are over my knowledge/experience too.
: Havent reached the level of sliding hornblocks.

But it's as relevant to 1/8" 'top-hat' bearings and all types of
chassis (even the old style castings found with some kits) as it is to
sliding horns or the Flexichas system, what this way of aligning the
axles does is ensure that they ARE in alignment - by using the one
item that can't easily be adjusted, even a few thousandths of an inch
discrepancy can cause binding of the coupling rods or more slop that
the you know what up a shirt sleeve, but has to be correct - it's all
to easy to build a chassis that requires so much metal to be reamed
from the coupling rods that not only are they grossly sloppy on the
crank pins but their structural integrity is compromised. As I pointed
out before, the most critical stage in any build is making sure that
both sets of coupling rods have *exactly* the same pin centres [1] and
that the main axle bearings match those centres, the rest of the
chassis can be quite some way out of true and the loco will still run
down the track looking like a mechanical master rather than a duck...

It's actually easier to adjust the fit of the chassis bearings before
they are fixed (soldered) to the chassis frames/block that try to
adjust the 'fit' of the coupling rods at the wheel quartering stage -
many 'wheel quarting problems' are nothing what so ever to do with the
wheels but the fact that the axle centres do not match the coupling
rod centres!

[1]
   o=====o-------o
           CORRECT
   o=====o-------o

Compared to;

   o=====O-------0
           WRONG!
   O=====o-------o

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simon - 12 Feb 2009 23:09 GMT
> : <manatbandq@hotmail.com> wrote in message
> :
[quoted text clipped - 41 lines]
>            WRONG!
>    O=====o-------o

OK, understand better. When reach a kit that requires such considerations
then will re-read the relevant sections of those wonderful books by Iain
Rice, consider the purchase of a £200 jig and muddle on. But thus far GEM
kits have not required any more than a simple comet jig and blind faith.

However could you explain one thing to me. I see talk of slop in the
coupling rods of thousandths of an inch, yet when look at my new Bachmann
Jubilee which runs like a dream it seems to have slop in the hundredths of
an inch.
It is - I must add - a serious question.

Cheers,
Simon
manatbandq@hotmail.com - 13 Feb 2009 08:50 GMT
> > : <manatba...@hotmail.com> wrote in message
> > :
[quoted text clipped - 52 lines]
> Rice, consider the purchase of a £200 jig and muddle on. But thus far GEM
> kits have not required any more than a simple comet jig and blind faith.

No need to spend £200. If you have the tools, you can make your own by
turning down a length of 1/8" rod, or buy the same type for a tenner
or so.

How many axles did your GEM kits have? Are they etched chassis?

> However could you explain one thing to me. I see talk of slop in the
> coupling rods of thousandths of an inch, yet when look at my new Bachmann
> Jubilee which runs like a dream it seems to have slop in the hundredths of
> an inch.

RTR locos are mass produced and they cannot individually fettle each
loco like you would with a kit. To get down to thousandths of an inch,
they would need to tighten the tolerances on the whole production
process, and that would push up costs. Some RTR locos are geared to
drive every axle and the conn rods just come along for the ride.

You can run a kit built loco with considerable slop but if you take
pride in it, it will not be as satisfactory, even if it's only you who
knows.

MBQ
simon - 13 Feb 2009 10:48 GMT
On Feb 12, 11:09 pm, "simon" <nos...@nospam.com> wrote:
> "Jerry" <mapson.sca...@btinternet.com.INVALID> wrote in message
>
> OK, understand better. When reach a kit that requires such considerations
> then will re-read the relevant sections of those wonderful books by Iain
> Rice, consider the purchase of a £200 jig and muddle on. But thus far GEM
> kits have not required any more than a simple comet jig and blind faith.

>No need to spend £200. If you have the tools, you can make your own by
>turning down a length of 1/8" rod, or buy the same type for a tenner
>or so.
Not set up for turning, so interested in where can buy one if you have info
?

>How many axles did your GEM kits have? Are they etched chassis?
This is a 4-4-0 George Vth. But have done a 0-6-0 Cauliflower (but not as
well as soldering technique very poor at that time).

Am having problems with weight distribution as its front heavy, and trying
to understand how to get the bogie arm right so bogie chassis doesnt foul
main chassis - theres isnt much clearence on the prototype.

> However could you explain one thing to me. I see talk of slop in the
> coupling rods of thousandths of an inch, yet when look at my new Bachmann
> Jubilee which runs like a dream it seems to have slop in the hundredths of
> an inch.

>RTR locos are mass produced and they cannot individually fettle each
>loco like you would with a kit. To get down to thousandths of an inch,
>they would need to tighten the tolerances on the whole production
>process, and that would push up costs. Some RTR locos are geared to
>drive every axle and the conn rods just come along for the ride.

>You can run a kit built loco with considerable slop but if you take
>pride in it, it will not be as satisfactory, even if it's only you who
>knows.
>MBQ

I want a loco thats not available in RTR (or a variation) so will kit build.
If its a good runner thats a bit sloppy from an engineering point of view
then will live with that. Its all about compromise with attempting to
improve skills whilst having a life with other interests within modelling.

Do think some people are put off trying as they arent experts with great
experience right from the start. I'm a hacker in a rush with poor dexterity
and struggle with understanding engineering. Yet can assemble, paint and
line a GEM kit to give a model that am happy see running on my layout.

On sunday we're going to GCR at loughborogh, his nibs will see Thomas and I
will see a hundred year old hunslett (unless its ex Coventry pit loco).

Cheers,
Simon
manatbandq@hotmail.com - 13 Feb 2009 12:36 GMT
> Not set up for turning, so interested in where can buy one if you have
> info
> ?

To be honest I can't remember and I'm not at home at the moment. It
probably came from Mainly Trains, but I moved to N gauge now and
rarely look there.

Looking at the Comet ones, there are actually two different issues.
They sell frame assembly jigs. With most etched kits these days, its
relatively easy to build a square chassis.

The type of jigs I'm thinking of are to ensure accuracy and alignment
of the axles within the chassis. They are 1/8" dia and come with
springs that go between the chassis to hold the hornbock guides and
top hat bushes in place. The ends are turned down to fit the holes in
the con rods. Thus, the holes in the con rods determine the axle
spacing (and using the jig this way ensures they are the same). It
does depend on the con rods being a matching pair either side!

> This is a 4-4-0 George Vth. But have done a 0-6-0 Cauliflower (but not as
> well as soldering technique very poor at that time).
>
> Am having problems with weight distribution as its front heavy, and trying

There are ways to transfer the weight around but I would suggest you
read Iain Rice's books or Mike Sharman's Flexichas rather rthan try to
explain it here. It's not too difficult.

> I want a loco thats not available in RTR (or a variation) so will kit build.
> If its a good runner thats a bit sloppy from an engineering point of view
[quoted text clipped - 3 lines]
> Do think some people are put off trying as they arent experts with great
> experience right from the start.

Indeed and that's where magazine articles can do a lot of good. But
using no jig or using one of the very expensive ones doesn't really
help the average modeller. Perhaps there's scope for an article about
how the different types of jigs work and can be used.

MBQ
simon - 13 Feb 2009 22:39 GMT
On Feb 13, 10:48 am, "simon" <nos...@nospam.com> wrote:

> Not set up for turning, so interested in where can buy one if you have
> info
> ?

> This is a 4-4-0 George Vth. But have done a 0-6-0 Cauliflower (but not as
> well as soldering technique very poor at that time).
>
> Am having problems with weight distribution as its front heavy, and trying

>There are ways to transfer the weight around but I would suggest you
>read Iain Rice's books or Mike Sharman's Flexichas rather rthan try to
>explain it here. It's not too difficult.

Thanks, used brain and made sure ends of bogie arm remained flat and couldnt
tilt. Then set height correctly. Obvious now !

> Do think some people are put off trying as they arent experts with great
> experience right from the start.

>Indeed and that's where magazine articles can do a lot of good. But
>using no jig or using one of the very expensive ones doesn't really
>help the average modeller. Perhaps there's scope for an article about
>how the different types of jigs work and can be used.

>MBQ
Yep, thats why started this thread. With GEM chassis and comet jig a
beginner can put together a good chassis from the included instructions,
from Model Rail article would struggle.
Although I acknowledge the type of jig you and Jerry suggestion will be
useful in a wider context.

Thanks,
Simon
Paul Boyd - 14 Feb 2009 10:53 GMT
On 13/02/2009 22:39, simon said,

> Yep, thats why started this thread. With GEM chassis and comet jig a
> beginner can put together a good chassis from the included instructions,
> from Model Rail article would struggle.

...and that's why people can be put off kit-building.  The feeling is
that if they can't even build a kit the way Model Rail (a beginner's
magazine) tell you to, then it isn't for them.  That's so wrong - when
shown the right way, anyone can build a kit.  Iain Rice's books have
been mentioned - it was through his books and his style of writing that
I realised that I can do this.  Now, I don't necessarily do things his
way, but the important thing was that by starting off his way I've
gained the confidence to go off and do things my way.  People have been
kind enough to comment favourably on the models on my website, but I too
started off not being able to get an 0-4-0 to run!

Signature

Paul Boyd
http://www.paul-boyd.co.uk/

Greg.Procter - 15 Feb 2009 02:47 GMT
> On Feb 12, 11:09 pm, "simon" <nos...@nospam.com> wrote:
>> "Jerry" <mapson.sca...@btinternet.com.INVALID> wrote in message
[quoted text clipped - 59 lines]
> Cheers,
> Simon

Hi Simon,

- your loco needs it's axles in line. (ie parallel to the rails)
- your loco needs it's axles parallel to each other. (across the loco.
- bearings need to be the right size for the axles.
- coupling rod bearings need to be at the same spacing as the axles.
- wheels need to be concentric.
- crank pins need to be parallel with the axle.
- crank throw needs to be consistant between wheels.
- quartering needs to be consistant.
- wheels need to be at rightangles to the axle.

Romfords cover the last 5 points, but didn't a long time back.

I try to drill connecting rods and chassis sides in one go and then open  
out the axleboxes.
Using a milling machine gets them in line and parallel, but I've done them  
with a Black and Decker in a cheap B&D drill stand using a clamped on wall  
(bit of brass and cheap G clamps)
to get them parallel.
Before I discovered reamers I used good quality drill bits and didn't have  
any problems.
The stepped axles sound like a good idea for setting up a chassis - been  
meaning to turn some up for the last 20 years!
Never had a jig - I just use some parallel bars (ok, some brass bars)  
placed on a heavy mirror (as close as I get to a surface plate)
I use some 1/8" drill rod through the axle holes and sitting on the bars  
on the mirror. That gets them at the right height and in line.
Use some graph paper on the mirror to make sure the chassis frames are 90  
degrees. (ie axles are at right angles to the track)

I don't believe I can do any better or that I need to do any better.
It wrks for me from 2-4-0s to 2-12-0s.

Greg.P.
simon - 15 Feb 2009 23:02 GMT
>> I try to drill connecting rods and chassis sides in one go and then open
> out the axleboxes.
Was thinking about that this afternoon after Jerry's explanations. Got to
cut out frames anyway so obvious now to use connecting rods to determine
axle centres. May be an idea to start holes through connecting rods ?
May use computer to get a drawing of frames with axle holes to ensure they
are centred. have concentric circles at axle holes as guide to reaming -
need all help can get.

> Use some graph paper on the mirror to make sure the chassis frames are 90
> degrees. (ie axles are at right angles to the track)
That is where the comet jig is useful. put big round bits fair distance
apart with a romford screwdriver through the axle that is nearest the spacer
currently being soldered in place. Move screwdriver to next axle and solder.

> I don't believe I can do any better or that I need to do any better.
> It wrks for me from 2-4-0s to 2-12-0s.
>
> Greg.P.

Thanks.
Simon
Greg.Procter - 17 Feb 2009 03:07 GMT
>>> I try to drill connecting rods and chassis sides in one go and then  
>>> open
>> out the axleboxes.
> Was thinking about that this afternoon after Jerry's explanations. Got to
> cut out frames anyway so obvious now to use connecting rods to determine
> axle centres. May be an idea to start holes through connecting rods ?

Well, I start with the connecting rod hole spacing (scale measurement) and  
then try to arrange frames and rod blanks in a stack and drill them all at  
once.
Then I open out the frame holes to axle or bearing size.
(Ok, I'm getting awfully pedantic) :-)
The "trick" is always to think ahead lots about the following requirements  
so that the bodging bits are made accurate by what went before.
(things like having to solder inside the tender body after you've sealed  
it up :-)
My best one was designing cylinders that screwed on through the inside of  
the frame where the solid combined frame spacer/ smoke box saddle was  
screwed in from the outside.
The cylinders covered the screw heads on the outside of the frame.
(Duhh!)

> May use computer to get a drawing of frames with axle holes to ensure  
> they
> are centred. have concentric circles at axle holes as guide to reaming -
> need all help can get.

I think you're just about understanding what it's all about.

>> Use some graph paper on the mirror to make sure the chassis frames are  
>> 90
[quoted text clipped - 4 lines]
> currently being soldered in place. Move screwdriver to next axle and  
> solder.

That's where I use the drill rod!

>> I don't believe I can do any better or that I need to do any better.
>> It wrks for me from 2-4-0s to 2-12-0s.

Greg.P.
simon - 18 Feb 2009 00:06 GMT
> The "trick" is always to think ahead lots about the following requirements
> so that the bodging bits are made accurate by what went before.
[quoted text clipped - 7 lines]
>
> Greg.P.

Daft - you want to talk about daft things - heres a least embarrassing ...
I used to think about fixing body to chassis as the last task when every
thing else complete. Got caught out when cut screw for bogie too short.
Spent lot of time working out how to use shortened screw or replace it
without damaging paintwork (yep really was last thing). Then after all the
delicate handling the chimney fell off - oh thats a usefull hole just
revealed.

Cheers,
Simon
Greg.Procter - 18 Feb 2009 02:59 GMT
>> The "trick" is always to think ahead lots about the following  
>> requirements
[quoted text clipped - 22 lines]
> Cheers,
> Simon

Haven't exactly done that one, but I bought screw cutting attachment for  
my lathe to solve the problem of losing screws and having to order new  
ones from the other side of the world.
(Dear Customer, that part is not currently available from our spares  
department)

Greg.P.
Jerry - 18 Feb 2009 09:01 GMT
<snip>

: Daft - you want to talk about daft things - heres a least embarrassing ...
: I used to think about fixing body to chassis as the last task when every
[quoted text clipped - 3 lines]
: delicate handling the chimney fell off - oh thats a usefull hole just
: revealed.

The above and building the body and then trying to build/bodge the
chassis to fit the existing body are probably the two most common
errors made by inexperienced modellers...

But never mind, as long as one never make the same mistake again one
is learning! :~)
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simon - 18 Feb 2009 21:16 GMT
> <snip>
> :
[quoted text clipped - 18 lines]
> But never mind, as long as one never make the same mistake again one
> is learning! :~)
Yep, found wobbling whitemetal bodies cause shorts and wheels rubbibg
against the body. Both deadly for good running. This is the first time
ensured got them fitting together properly and can be seperated many times
without problems - ie not using suggested self tapping screw.

Another trick in the looking ahead method is to check wheels dont rub
against body before adding cab roof - at that point theres a clear view
inside.

Cheers,
Simon
Jerry - 13 Feb 2009 10:13 GMT
<big snip>

: OK, understand better. When reach a kit that requires such considerations
: then will re-read the relevant sections of those wonderful books by Iain
: Rice, consider the purchase of a £200 jig and muddle on.

More like a £2 jig (and that is with a hansom mark-up)!...
Quite literally, these jigs are just 1/8" bar, longer than a normal
axle with the ends turned down to match the crank pin bearing dia.

But thus far GEM
: kits have not required any more than a simple comet jig and blind faith.

So far you have been in luck!

: However could you explain one thing to me. I see talk of slop in the
: coupling rods of thousandths of an inch, yet when look at my new Bachmann
: Jubilee which runs like a dream it seems to have slop in the hundredths of
: an inch.
: It is - I must add - a serious question.

Mass production tolerances I guess, there really is no need for that
sort of slop - from engineering point of view.
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simon - 13 Feb 2009 10:28 GMT
> <big snip>
> More like a £2 jig (and that is with a hansom mark-up)!...
> Quite literally, these jigs are just 1/8" bar, longer than a normal
> axle with the ends turned down to match the crank pin bearing dia.

Interesting, do you have info on where can get one ?

Thanks,
Simon
Jerry - 13 Feb 2009 12:28 GMT
: > <big snip>
: > More like a £2 jig (and that is with a hansom mark-up)!...
: > Quite literally, these jigs are just 1/8" bar, longer than a normal
: > axle with the ends turned down to match the crank pin bearing dia.
:
: Interesting, do you have info on where can get one ?

As I said, 'Alan Gibson (workshop)' used to do them and might well
still do, the problem is that the business changed hands a year or so
back meaning that not everything is back in production yet or that
everything that is back in production is listed yet - email them (or
even phone them, at a reasonable time...) and ask, if they don't still
do them they will probably know who does.

http://www.alangibsonworkshop.com/

Picking up on what you said in your reply to MBQ, if you are serious
about improving your skills have you though about joining the EM Gauge
Society - many people who have no intention of adopting EM gauge join
just for the technical tips and the like, and AIUI they are not
elitist like the P4 lot can sometimes be!

http://www.emgs.org/
Signature

Regards, Jerry.
Location - United Kingdom.
In the first instance please reply to group, sorry,
Emails to the reply-to address are deleted unread.

simon - 13 Feb 2009 22:41 GMT
> : > <big snip>
> : > More like a £2 jig (and that is with a hansom mark-up)!...
[quoted text clipped - 20 lines]
>
> http://www.emgs.org/
Thanks for that, will look out for one before start jidenco kit - probably
saved a lot of grief. Not really a joiner but may do in this case.

Cheers,
Simon
Jerry - 14 Feb 2009 00:29 GMT
<snip>

: > Picking up on what you said in your reply to MBQ, if you are serious
: > about improving your skills have you though about joining the EM Gauge
[quoted text clipped - 5 lines]
: >
: Thanks for that, will look out for one before start jidenco kit - probably

Gulp! I knew a few experienced kit builders who shied away form those
(could be different these days)...

: saved a lot of grief. Not really a joiner but may do in this case.

Well worth joining the EMGS even if only for the manual/data sheets
that come as part of your membership, and this is why the first years
membership is higher, to cover the cost of supplying all the data
sheets so far published.

Also, going back to your mention of loco weight distribution, you
might like to take a gander that the following URL ! :~)

http://www.clag.org.uk/41-0rev.html

Actually there is a lot of good info and tips from what I can seen on
the main site.
http://www.clag.org.uk/
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simon - 14 Feb 2009 23:57 GMT
> <snip>
> : >
[quoted text clipped - 28 lines]
> the main site.
> http://www.clag.org.uk/
OK will reconsider the em group. But theres a heck of a lot of info on that
site :-)

Thanks,
Simon
Paul Boyd - 14 Feb 2009 11:00 GMT
On 13/02/2009 22:41, simon said,

> Thanks for that, will look out for one before start jidenco kit - probably
> saved a lot of grief. Not really a joiner but may do in this case.

Nooooo!!!!!!  Jidenco have a hell of a lot to answer for in putting
newbies off kit-building!  The problem is that they're cheap so attract
people who aren't sure of their abilities, then when the kit doesn't go
together they assume it must be them and not the kit.

Seriously, you ought to stay away from those until you have more
experience building kits where the parts actually fit together.  Jidenco
(Falcon Brass) kits do have their place, but the approach needs to be
more along the lines of using the parts in the kit to help build a model
of a specific loco, rather then building the kit.  There's a subtle
difference.

And yes, join the EMGS, even if you don't intend modelling in EM or P4.
 If you don't want to, you don't have to be an active member, but what
you get for your membership is well worth it.

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Jerry - 14 Feb 2009 11:43 GMT
<snip>

: Seriously, you ought to stay away from those until you have more
: experience building kits where the parts actually fit together.  Jidenco
: (Falcon Brass) kits do have their place, but the approach needs to be
: more along the lines of using the parts in the kit to help build a model
: of a specific loco, rather then building the kit.  There's a subtle
: difference.

Indeed, they should be classed as a scratch-builders aid, not as
*kits* in the sense that most would think of kits, Jidenco are a
couple of steps higher than sheets brass IMO... A lot of work is
needed, a lot of fettling and fitting.

It's just a pity that Alan Gibson etched loco kits are off the market
ATM as they were well designed, well etched and one could buy all
(less motor) the other components required from the same stable so you
will know that everything is compatible.

I once built (and this will show how long ago it was, to those in the
know) a Perseverance chassis kit for the Airfix/Mainline N2, lovely
kit, when together nicely until I tried to install my nice set of
Maygib wheels - the frames just would not fit between the wheel
sets! - at first I though that I had been a silly-billy and used the
EM frame spacers (building it to P4) by mistake, no I had used the P4
spacers, then I though that I have somehow messed up on fitting the
wheels to the axles, no they were correct - chatted to a couple of
people but they couldn't shine any light on the problem. I finally
phoned the (then) owner of Perseverance kits who was quite happy to
explain that the kit had been designed around Sharman wheels and that
it was quite possible that my wheels would/could not fit [1], so he
told me to send my wheels to him and that he would send me a set of
Sharman wheels by return, and if anyone remembers the price/quality
difference back then you will know that I was quite happy with the
suggestion!

[1] the design of the centre axle boss was quite different due to how
the wheels were retained on the axles
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simon - 14 Feb 2009 23:49 GMT
> On 13/02/2009 22:41, simon said,
>
[quoted text clipped - 16 lines]
> you don't want to, you don't have to be an active member, but what you get
> for your membership is well worth it.

Yes thank you both - yourself and Jerry - I had already read about Jidenco
and this is one of the old ones not a replacement Falcon one.
Know my limits and have read most of Iain Rice;s books - marvelous indeed.
Have specially ordered and read his Etched loco construction which had me
constantly switching between no thanks and yep go for it. however main point
is that it will be a long term project that will be finished when it is
finished. Intend to have a go, do something else then have another go.
Professionals do avoid them cos for them time is money, whereas if have to
keep stopping, go back redo or constantly make some part afresh then doesnt
matter.

Tender has been built and looks ok, rest of kit appears complete except the
frames are missing, so there is the first task. Got all instructions and
drawings

Yep think it was cheap at £60, esp as includes complete set of Alan Gibson
driving wheels as well as enough tender/bogie wheels for a few locos.

Cheers,
Simon
Jerry - 15 Feb 2009 13:53 GMT
[ re Jidenco kits ]

<snip>
: Professionals do avoid them cos for them time is money,

Not sure about that, 'professionals' (whoever they are?...) kit
builders could well use them as a source of scratch building parts -
as such they could well save themselves time.
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manatbandq@hotmail.com - 18 Feb 2009 08:30 GMT
> On 13/02/2009 22:41, simon said,
>
[quoted text clipped - 5 lines]
> people who aren't sure of their abilities, then when the kit doesn't go
> together they assume it must be them and not the kit.

The worst kit I ever bought was a Crownline "complete kit". It
consisted of a loco chassis designed to go under (the loco body of) a
tender drive RTR loco, a loco body kit that seemed to have started
life as a replacement resin firebox/boiler and detauling kit for said
RTR loco, a whitemetal body kit for the motorised tender, and a tender
chassis. Like most "complete kits" it didn't come with wheels, gears
or motors. OK, that's usual, if not ideal for some, but the rag tag
assortment of sub-kits had been put together with absolutely no though
as to how it *could* be motorized. Rant over.

MBQ
Jerry - 18 Feb 2009 09:13 GMT
: Like most "complete kits" it didn't come with wheels,
: gears or motors. OK, that's usual, if not ideal for some,

It is rarely ideal to inclued such items and certainly not were wheels
and gears are concerned.
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Paul Boyd - 18 Feb 2009 17:09 GMT
On 18/02/2009 08:30, manatbandq@hotmail.com said,

> Like most "complete kits" it didn't come with wheels, gears
> or motors. OK, that's usual, if not ideal for some,

On the lower end of the kit market what ought to be offered is something
like a "completion pack" to complete these 'complete' kits.  There's at
least one advertiser in RM that apparently *only* sells kits complete
with wheels etc, which simply means that many people will go elsewhere.
 Even if I modelled in OO I wouldn't use Romford wheels...

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Greg.Procter - 18 Feb 2009 19:39 GMT
> On 18/02/2009 08:30, manatbandq@hotmail.com said,
>
[quoted text clipped - 6 lines]
> with wheels etc, which simply means that many people will go elsewhere.  
>   Even if I modelled in OO I wouldn't use Romford wheels...

I live in New Zealand - by the time I order and receive a kit and find out  
what bits are required to complete, order and receive those, the best part  
of a year has gone by.
<sigh>

Greg.P.
simon - 18 Feb 2009 21:31 GMT
>> On 18/02/2009 08:30, manatbandq@hotmail.com said,
>>
[quoted text clipped - 13 lines]
>
> Greg.P.

Most kits I've looked at have a recommended combination of wheels, gears etc
but as you imply you dont get that info until you have the kit. Used to be a
problem but now happy with that as Andrew at Branchlines sorted me out with
simplest combination of gears/motor. Also by ordering kit in 4 parts it
avoids the £100+ entry on the card statement - very useful for those of us
not in control of finances.

Cheers,
Simon
Jerry - 18 Feb 2009 22:34 GMT
: >> On 18/02/2009 08:30, manatbandq@hotmail.com said,
: >>
[quoted text clipped - 14 lines]
: Most kits I've looked at have a recommended combination of wheels, gears etc
: but as you imply you dont get that info until you have the kit.

Most half decent traders who specialize in kits will either know or
check what is required to complete the kit. I really can't see how
Greg's 'problem' is a problem, unless he chooses to use indifferent
traders (and I inclued those traders who chose to sell basic kits but
not the parts to complete them [1]) or is terminally stupid not to ask
the relevant questions when ordering the kit!

[1] talking about vanilla flavoured OO gauge here, fine scale
modellers know and accept that they may well have to order from two or
more places.

Used to be a
: problem but now happy with that as Andrew at Branchlines sorted me out with
: simplest combination of gears/motor. Also by ordering kit in 4 parts it
: avoids the £100+ entry on the card statement - very useful for those of us
: not in control of finances.

Also known as "The other half looks at the bank statements" and would
have a fit if s/he knew that I was spending "How much on a model
train!"... :~o
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Chris Wilson - 19 Feb 2009 21:08 GMT
"Jerry" <mapson.scarts@btinternet.com.INVALID> wrote in news:gni2f9$jld$2
@reader.motzarella.org:

> Most half decent traders who specialize in kits will either know or
> check what is required to complete the kit.

When I buy a kit I only buy if I get everything (paint transfers, solder,
glue etc excepted). I expect wheels, motor, gearbox, pick-ups - couplings I
can live without.

However when placing the order I tell the trader that, he'll discuss what
the options are and Bob's your uncle - I get a complete kit - it's just
that it may come in half a dozen packages.

Signature

All the best

Chris

simon - 19 Feb 2009 21:27 GMT
> "Jerry" <mapson.scarts@btinternet.com.INVALID> wrote in news:gni2f9$jld$2
> @reader.motzarella.org:
[quoted text clipped - 10 lines]
> the options are and Bob's your uncle - I get a complete kit - it's just
> that it may come in half a dozen packages.

Agree its a safe way of doing things but I prefer to use branchlines
supplied gearbox and gears if I think they will fit - used to check with
Andrew. Also buy the motor from there to make it a higher value order. Using
same components increases chances of getting it right one day :-)

Cheers,
Simon
Alan P Dawes - 19 Feb 2009 19:33 GMT
> Also by ordering kit in 4 parts it avoids the £100+ entry on the card
> statement - very useful for those of us not in control of finances.

However you need to spend at least £100 on your credit card to ensure that
if anything goes wrong (eg the retailer going bust) the credit card
company is jointly liable with the retailer.

Alan

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Paul Boyd - 12 Feb 2009 17:19 GMT
On 11/02/2009 21:18, simon said,

> Is cos am assuming all from same kit that is of siutable quality.

That is a very rash assumption, especially if the coupling rods are not
on the same fret as the frames (not the case in the Mainly Trains
chassis in the OP).  It's a fundamental principle of chassis building
that bearings/hornblocks are aligned using the coupling rods.  I winced
when I saw Chris Leigh's article because he hasn't done that, and to
compound it he's had to remove the etching cusp (what he calls a burr)
in the frames to get the bearings to fit.  At some point, he'll need to
open out the holes in the coupling rods to suit the crankpin bushes, so
that's two sets of holes that he's worked on independently, whilst
hoping the centres will remain identical.  I doubt they will.

This is all why when building a chassis, the coupling rods are always
prepared first then the axle bearings jigged to suit.  In the March
issue, look carefully to see how much slop there'll be on the coupling
rod/crankpin.  Fortunately Chris has chosen a good quality chassis to
demonstrate with, but there are many chassis around where the approach
shown will result in disaster.

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http://www.paul-boyd.co.uk/

simon - 12 Feb 2009 21:52 GMT
> On 11/02/2009 21:18, simon said,
>
[quoted text clipped - 17 lines]
> demonstrate with, but there are many chassis around where the approach
> shown will result in disaster.

Thanks for the warning, as said had no problem with alignment of coupling
rods after minimum reaming with the GEM chassis. Will be aware of possible
one with other kits though.

Cheers,
Simon
Man at B&Q - 02 Mar 2009 09:14 GMT
> Nice set of pictures on chassis assembly in this months model rail. But if
> anyone following that for their first attempt should be warned that theres
> not enough emphasis on getting the frames square. Without them  correct then
> its difficult if not impossible to make a good runner. Simple chassis jig
> like that supplied by comet does help.

Part three this month devotes the whole article to fitting Romford
wheels.

It's evident from the pictures that the coupling rods have not been
completely removed from the fret. There is some mentioning of the
relative difficulty of quartering. It will be interesting to see what
is said about fitting the coupling rods, and how much slack has to be
introduced.

One point I don't think has been mentioned is that if the rods are
part of the same fret as the chassis and aligned with the side frames
on the fret then there's less of an issue than if they are on a
seperate fret as is often the case.

One obvious howler is the statement that chassis for DCC *must* [1]
use two insulated wheels.

MBQ

[1] my emphasis
Jerry - 02 Mar 2009 10:32 GMT
<snip>

: One point I don't think has been mentioned is that
: if the rods are part of the same fret as the chassis
: and aligned with the side frames on the fret then
: there's less of an issue than if they are on a
: seperate fret as is often the case.

That used to be the case, now with almost universal use of CAD
software the fret can be on a different drawing (never mind fret)
as long as the rods were overlaid with the C/L of the frames.
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Paul Boyd - 02 Mar 2009 17:34 GMT
On 02/03/2009 09:14, Man at B&Q said,

> One point I don't think has been mentioned is that if the rods are
> part of the same fret as the chassis and aligned with the side frames
> on the fret then there's less of an issue than if they are on a
> seperate fret as is often the case.

That is the case here - I think the chassis is the Mainly Trains one,
and I have the exact same kit in my "to do" pile.  It's perhaps
fortunate that Chris Leigh has chosen this as hopefully he won't have
too much of a problem with quartering...

...although if he's taken a whole article on how to fit self-quartering
wheels I have to wonder!  This kit only has four coupled wheels - how on
earth can there be any difficulties?

> One obvious howler is the statement that chassis for DCC *must* [1]
> use two insulated wheels.

"Two" insulated wheels?  This is a 2-4-0, so I hope there are at least
three insulated wheels :-)

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Man at B&Q - 02 Mar 2009 18:46 GMT
> > One obvious howler is the statement that chassis for DCC *must* [1]
> > use two insulated wheels.
>
> "Two" insulated wheels?  This is a 2-4-0, so I hope there are at least
> three insulated wheels :-)

LOL! I, of course, meant to say two insulated wheels per axle.

Obviously, the owners who've already converted many live chassis locos
must have just been lucky ;-)

MBQ
simon - 02 Mar 2009 21:50 GMT
>> > One obvious howler is the statement that chassis for DCC *must* [1]
>> > use two insulated wheels.
[quoted text clipped - 8 lines]
>
> MBQ

Was wondering abouot that for a while - oh dear what have I done in using
non-insulated wheels. Then applied common sense - the motor doesnt know
where the power is coming from so there cannot be a problem.

Was also suprised that the article seemed to only cover wheels but said very
little. Think that often the measure of this sort of article is what value
does it add that exceeds that contained in the instructions for the kit. On
that basis the first article was useful but this one is a bit sparse.

Cheers,
Simon
Jerry - 02 Mar 2009 20:34 GMT
<snip>

: ...although if he's taken a whole article on how to fit self-quartering
: wheels I have to wonder!  This kit only has four coupled wheels - how on
: earth can there be any difficulties?

Modelling Folk Law...
Greg.Procter - 09 Mar 2009 03:09 GMT
> <snip>
> :
[quoted text clipped - 5 lines]
>
> Modelling Folk Law...

One could:
- quarter each pair in opposite directions.
- put counter weights on incorrect wheels.
- use odd sized wheels.
- Axles in wrong axle slots. (2-4-0 and up)
- Cross thread Romford nuts.
- Tighten nuts with Philips driver.
- Metric threaded crankpins in BA threaded holes.
- BA threaded crankpins in unthreaded holes.
- glue Romford nut covers on before tightening.

Greg.P.
Jerry - 09 Mar 2009 09:54 GMT
<snip>

: One could:
: - quarter each pair in opposite directions.
[quoted text clipped - 6 lines]
: - BA threaded crankpins in unthreaded holes.
: - glue Romford nut covers on before tightening.

Was that list drawn up from personal experience Greg?...
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simon - 09 Mar 2009 23:33 GMT
> <snip>
> :
[quoted text clipped - 10 lines]
>
> Was that list drawn up from personal experience Greg?...
Like it....

But missed out the more likely :-
Cut crankpins too short
try to mix Romford (marklin) screw type and none screw type
Buy only uninsulated
seperate out flangeless from flanged as only want flanged but go home with
only flangeless
Try to remove crankpins from Romford wheels with pliers, not realises theyre
notched for Romford screwdriver
So where do you measure the diameter

For pony truck only - go for 3'3" instead of 3'9" depending on which version
of prototype modeling. Spend ages trying to stop wheels derailing on any
curve till realise slots sized for 3'9" wheels.

Cheers,
Simon
Greg.Procter - 10 Mar 2009 21:48 GMT
> So where do you measure the diameter

You measure the diameter at the 17.5mm rolling contact point. (assuming  
you're operating 16.5mm gauge)
That works out at about 1/2 of the way across the tyre towards the flange  
from the outer edge.

Regards,
Greg.P.
simon - 10 Mar 2009 22:59 GMT
>> So where do you measure the diameter
>
[quoted text clipped - 5 lines]
> Regards,
> Greg.P.

That explains it, not the outside, not the inside, but half way.
Suppose should trial with known one.

Thanks,
Simon
Greg.Procter - 11 Mar 2009 20:53 GMT
>>> So where do you measure the diameter
>>
[quoted text clipped - 12 lines]
> Thanks,
> Simon

As I almost managed to say, but didn't quite manage, the diameter
is measured above the nominal rail center position.
simon - 01 May 2009 21:54 GMT
>> <snip>
>> :
[quoted text clipped - 28 lines]
> Cheers,
> Simon

See he had a gear with grub screw thread problem. reminds of another
potential mistake .... run in and find gear teeth stripped. Could be
defective gear or gear box not quite square - more like several 's' shapes.

Mentions thrust washers on motor shaft, anyone explain what they are and do
?
Notice he doesnt say how worm held in place.

cheers,
Simon
Man at B&Q - 02 May 2009 10:23 GMT
> >> <snip>
> >> :
[quoted text clipped - 42 lines]
> ?
> Notice he doesnt say how worm held in place.

Thrust washers are just washers.

When you use a worm and gear (as opposed to normal gears) the friction
in the gear train, etc., results in a force along the axis of the
armature. Most motor bearings are not designed to take this (unless
they have "thrust bearings") so you use "thrust washers" to pack any
gaps and prevent the armature moving too and fro.

MBQ
Krypsis - 02 May 2009 13:58 GMT
On May 1, 9:54 pm, "simon" <nos...@nospam.com> wrote:
> > "simon" <nos...@nospam.com> wrote in message

<snip>

> > Mentions thrust washers on motor shaft, anyone explain what they
are and do
> > ?
> > Notice he doesnt say how worm held in place.

>Thrust washers are just washers.

Not really. A washer is usually just a simple plain washer as used on a
bolt and nut. washers are normally used where there is no movement and
loading may need to be spread over a larger area. "Thrust washer" is a
term that has come into common use but is not technically correct.

Thrust washers, in this sense then, are in fact bearings or, more
technically, "friction thrust bearings" for a particular load
application, in this case, axially (along a shaft).

The alternative is an anti-friction bearing which uses balls or rollers
to reduce friction to a minimum. More efficient but also much more
expensive.

>When you use a worm and gear (as opposed to normal gears) the friction
>in the gear train, etc., results in a force along the axis of the
>armature. Most motor bearings are not designed to take this (unless
>they have "thrust bearings") so you use "thrust washers" to pack any
>gaps and prevent the armature moving too and fro.

>MBQ

Friction bearings tend to be made from bearing materials such as brass,
bronze, aluminium alloys, even plastics such as delrin because of their
friction, wear and lubrication characteristics.

Any washer used to pack a gap is referred to as a "shim" or "shim
washer". Shims are usually not allowed to act as bearings except in very
cheap mechanisms.

Note that any excess axial movement of a worm on its shaft can lead to
hammering as the driving motor alternates direction. This hammering can
lead to bearing damage or even loosening of the worm on its shaft.
Any wormshaft will need to have an absolute minimum of end float,
without binding, when the mechanism is at operational temperatures.
Allowance for heat expansion of components needs to be allowed for when
shimming wormshafts.

Worms can be retained on a shaft by a number of methods. The simplest is
an interference fit where the worm is simply pressed onto the shaft.
Some can be retained by special glues such as Loctite(tm). Others can
use grub screws though these are difficult and costly in the smaller
sizes. There are other methods but these are unlikely to be found in
model railway applications.

Worm gearing provides a large reduction in a small space and is non
reversible. These are significant advantages in model railway usage.
There is however the penalty of increased friction and more arduous
lubrication requirements over most other forms of gearing

Finally, better quality mechanisms will be equipped with antifriction
bearings.

Krypsis
simon - 02 May 2009 22:32 GMT
> On May 1, 9:54 pm, "simon" <nos...@nospam.com> wrote:
> > > "simon" <nos...@nospam.com> wrote in message
[quoted text clipped - 60 lines]
>
> Krypsis

Thanks for that gents, tis interesting. have read the relevant section from
an Iain Rice book and in the unlikely event have understood, it seems to me
that if the model rail thrust washers are fitted on the motor shaft between
the motor and the worm then they are not needed ! Cos there is no contact
between the motor and the worm.

Apologies to the article author, he does mention the use of loctite as a top
tip - mind you not sure if shouldnt have been recommended as only way unless
good reason not to.

Cheers,
Simon
Man at B&Q - 03 May 2009 15:36 GMT
> > On May 1, 9:54 pm, "simon" <nos...@nospam.com> wrote:
> > > > "simon" <nos...@nospam.com> wrote in message
[quoted text clipped - 66 lines]
> the motor and the worm then they are not needed ! Cos there is no contact
> between the motor and the worm.

If there's no contact between the motor and the worm then there must
be a gap and the shaft will experience forces along its axis The motor
bearings are only designed for rotational movement. Hence the use of
washers to fill any gap and prevent the movement of the shaft.

MBQ
Krypsis - 03 May 2009 16:57 GMT
>>> On May 1, 9:54 pm, "simon" <nos...@nospam.com> wrote:
>>>>> "simon" <nos...@nospam.com> wrote in message
[quoted text clipped - 57 lines]
>
> MBQ

In most cases I have seen, any shimming is done INSIDE the motor to
prevent armature end float. Unless the motor is open frame, the shimming
mechanism cannot be seen. If the armature shaft has end float, it
typically means that the motor itself is either worn or, if new, of poor
quality.
Shimming behind the worm should be seen as compensation for poor quality
 mechanisms and will often result in the armature shaft being biased
away from its correct position.

Krypsis
Greg.Procter - 03 May 2009 22:19 GMT
>> On May 1, 9:54 pm, "simon" <nos...@nospam.com> wrote:
>> > > "simon" <nos...@nospam.com> wrote in message
[quoted text clipped - 74 lines]
> Cheers,
> Simon

One possible reason for putting thrust bearing washers on a motor shaft
is to keep the commutator aligned with the motor brushes. Another is to
avoid the windings of the armature from rubbing on the end/bearing plate.

Greg.P.
Krypsis - 03 May 2009 22:30 GMT
>>> On May 1, 9:54 pm, "simon" <nos...@nospam.com> wrote:
>>> > > "simon" <nos...@nospam.com> wrote in message
[quoted text clipped - 81 lines]
>
> Greg.P.

Exactly. Both reasons are correct. This is best done within the motor as
then there is some guarantee that alignment is correct. No guarantees if
 said alignment is carried out by the OEM. Anyway, shims at the end of
the worm can only bias the armature shaft in one direction whereas the
commutator needs to be centralised on the brushes.

Krypsis
Christopher A. Lee - 02 May 2009 22:56 GMT
>On May 1, 9:54 pm, "simon" <nos...@nospam.com> wrote:
> > > "simon" <nos...@nospam.com> wrote in message
[quoted text clipped - 61 lines]
>
>Krypsis

Good explanation - it's why the Triang motor fitted to their Singles
(also AFAIR  the Rocket and their TT engines) was such an excellent
motor.
Alan Dawes - 05 May 2009 16:45 GMT
In article
<3accbaca-95ba-45d3-bb3b-829e68c46182@e23g2000vbe.googlegroups.com>,
> > Mentions thrust washers on motor shaft, anyone explain what they are
> > and do ? Notice he doesnt say how worm held in place.

> Thrust washers are just washers.

Some thrust washers are dished, curved or shaped like one circle of a
spring so that they have flexibility to help cushion shocks that may be
transmitted from the worm gear (worst case is a sudden reversal). eg see
http://www.automotioncomponents.co.uk/pdf/P1272-curved-washers.pdf

Alan

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alan.dawes@riscos.org
Using an Acorn RiscPC

simon - 05 May 2009 21:51 GMT
> In article
> <3accbaca-95ba-45d3-bb3b-829e68c46182@e23g2000vbe.googlegroups.com>,
[quoted text clipped - 9 lines]
>
> Alan

Have reached conclusion that if theres a gap between the end of the motor
and the worm then thrust washers are only required if that gap is less than
the end float. Does that appear reasonable ?

What is an acceptable end float on say the average mashima ?

cheers,
Simon
Krypsis - 05 May 2009 22:32 GMT
>> In article
>> <3accbaca-95ba-45d3-bb3b-829e68c46182@e23g2000vbe.googlegroups.com>,
[quoted text clipped - 13 lines]
> motor and the worm then thrust washers are only required if that gap is
> less than the end float. Does that appear reasonable ?

It really depends on where the thrust bearing surfaces are located. They
are usually internal to the motor and, given that the motor is
reversible, on BOTH ends. If the motor shaft end float is MORE than the
gap between worm and motor end, then it is reasonable that said end
float is reduced to a bare minimum. The worm shouldn't need to be
shimmed but should be centrally located over the worm wheel.

> What is an acceptable end float on say the average mashima ?

Always aim for zero without binding when the motor is at operational
temperature.

> cheers,
> Simon

Krypsis
Greg.Procter - 09 May 2009 00:22 GMT
>> In article
>> <3accbaca-95ba-45d3-bb3b-829e68c46182@e23g2000vbe.googlegroups.com>,
[quoted text clipped - 17 lines]
> motor and the worm then thrust washers are only required if that gap is  
> less than the end float. Does that appear reasonable ?

The end float is only a problem in the motor, where movement can change
the position of the brushes on the commutator.
End float on the gearbox input shaft shouldn't be a problem, providing
there's something in there to keep the worm from digging into the gearbox
housing at each end of it's movement. :-)
In fact a bit of movement will allow the motor armature to turn  
fractionally
before the drive is taken up, which might be an advantage.

> What is an acceptable end float on say the average mashima ?

I've never felt any need to shim a Mashima armature, but I certainly have  
with
the likes of MW005, K's etc.
The Faulhaber specs specifically state that their motors should be  
isolated from
gearbox input shaft endfloat.

If there's no problems with your motor/gearbox combinations then I suggest  
you
don't try to fix them!

Gearbox shafts alternately banging on the smokebox door and coal bunker  
would
count as a problem!

Regards,
Greg.P.
simon - 09 May 2009 22:12 GMT
>>> In article
>>> <3accbaca-95ba-45d3-bb3b-829e68c46182@e23g2000vbe.googlegroups.com>,
[quoted text clipped - 46 lines]
> Regards,
> Greg.P.

Thanks, no there isnt and think youve confirmed theres unlikely to be.

cheers,
Simon
Krypsis - 05 May 2009 22:36 GMT
> In article
> <3accbaca-95ba-45d3-bb3b-829e68c46182@e23g2000vbe.googlegroups.com>,
[quoted text clipped - 9 lines]
>
> Alan

Zero end float on a motor shaft will prevent shocks in a far more
satisfactory manner. It will also allow a much better bedding in of the
brushes on the commutator as there will be no longitudinal movement.

Krypsis
Greg.Procter - 10 Mar 2009 20:48 GMT
> <snip>
> :
[quoted text clipped - 10 lines]
>
> Was that list drawn up from personal experience Greg?...

Err, well, sort of, yes!

Greg.P.
Man at B&Q - 31 Mar 2009 19:02 GMT
> On 02/03/2009 09:14, Man at B&Q said,
>
> and I have the exact same kit in my "to do" pile.  It's perhaps
> fortunate that Chris Leigh has chosen this as hopefully he won't have
> too much of a problem with quartering...

No further mention of quartering this month, but

"Test run the chassis by pushing it gently along a piece of track.
There should be no tight spots."

OK, there are only two coupled axles, but wouldn't this kind of
article be more useful if it had a few ideas of what to do when there
*are* tight spots?

MBQ
simon - 31 Mar 2009 22:26 GMT
>> On 02/03/2009 09:14, Man at B&Q said,
>>
[quoted text clipped - 12 lines]
>
> MBQ

Yep a bit thin again, not much more info than the instructions. Would be
even more useful if explained what a tight spot appears like - its not
obvious to a beginner. Plus the track should contain worse case curves in
both directions etc...
Even less obvious perhaps is how to determine what is causing the tight
spot.

Perhaps the author should follow up the article with an offer of a clinic,
beginners send in their problems for assistance. Could fill the magazine for
a few years.

Cheers,
Simon
Larry Blanchard - 02 Mar 2009 17:53 GMT
Nothing?

Not really.  Lately I've been seeing the occasional message that was
posted through Google groups as blank - nothing but the header.  In this
case, I read the "giant model railway" post from this poster fine, but
this message shows as blank - which it isn't, according to the responses.

I'm using Firefox under Ubuntu Linux which may or may not be a factor.  
But it's always Google group postings, which lead me to believe the
problem is there.

I've Googled the problem and found some mention of a similar problem in
2006 or so, but nothing current.

Has anyone on this group experienced similar blank message bodies?

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Michael Gray - 02 Mar 2009 19:33 GMT
> I'm using Firefox under Ubuntu Linux which may or may not be a factor.
> But it's always Google group postings, which lead me to believe the
> problem is there.

If you're using Ubuntu then why don't you use your Pan newsreader?
I must say I have had no problem with it in the many years I've used
Ubuntu (now on Hardy).
Mike in BC
Jerry - 02 Mar 2009 20:41 GMT
: > I'm using Firefox under Ubuntu Linux which may or may not be a factor.
: > But it's always Google group postings, which lead me to believe the
: > problem is there.
: >
: If you're using Ubuntu then why don't you use your Pan newsreader?

Well according to his headers he is. Can't quite work out why he
mentioned Firefox!
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Larry Blanchard - 03 Mar 2009 03:56 GMT
> Well according to his headers he is. Can't quite work out why he
> mentioned Firefox!

Forgot to engage brain before putting mouth in gear :-).

Yes, I'm using Pan.  But as I said I don't think that's the problem.
OTOH, nobody has yet responded saying they've seen the same problem.

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Jerry - 03 Mar 2009 10:12 GMT
: > Well according to his headers he is. Can't quite work out why he
: > mentioned Firefox!
[quoted text clipped - 3 lines]
: Yes, I'm using Pan.  But as I said I don't think that's the problem.
: OTOH, nobody has yet responded saying they've seen the same problem.

I'm with you on this, not that I have seen blank messages that
came from a Google groups account but I do regularly see messages
with garbled of missing (text threading) formatting - could PAN
be stripping out badly formatted text due to the afore mentioned
fault and thus displaying a blank message?
beamends - 03 Mar 2009 08:51 GMT
> Nothing?
>
[quoted text clipped - 12 lines]
>
> Has anyone on this group experienced similar blank message bodies?

First one just now - but as a Firefox/Ubuntu user I've not seen this
before. Just had a look on the Risc-OS machine and it's the same, so it
looks like Google group issue of some sort.

(Don't bother Jerry, you're still kill-filed)

Cheers
Richard

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Larry Blanchard - 03 Mar 2009 17:38 GMT
>> Has anyone on this group experienced similar blank message bodies?
>
> First one just now - but as a Firefox/Ubuntu user I've not seen this
> before. Just had a look on the Risc-OS machine and it's the same, so it
> looks like Google group issue of some sort.

Thank you!  Now I have some indication it's not just me :-).  I'll check
with Thunderbird ubder Linux and IE under XP and see if they also show
the problem

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Larry Blanchard - 03 Mar 2009 17:50 GMT
>>> Has anyone on this group experienced similar blank message bodies?

>> First one just now - but as a Firefox/Ubuntu user I've not seen this
>> before. Just had a look on the Risc-OS machine and it's the same, so it
>> looks like Google group issue of some sort.
>
> Thank you!  Now I have some indication it's not just me :-).

OK - I checked using Thunderbird, still under Linux.  It displays the
aforementioned blank message just fine.  But when I look at the message
source I see strange "=" signs in the quoted text.  They do not exist in
the post being quoted, Google has added them.  I don't know if that's
the source of the problem, but it seems likely.

Thanks for the assistance - I guess I'll just put up with it as telling
Google about it is a lost cause.
Mark Goodge - 03 Mar 2009 18:44 GMT
>>>> Has anyone on this group experienced similar blank message bodies?
>
[quoted text clipped - 9 lines]
>the post being quoted, Google has added them.  I don't know if that's
>the source of the problem, but it seems likely.

Those strange "=" signs are there because Google uses quoted-printable
when quoting posts that are originally sent using format=flowed to
allow for dynamic wrapping. So it's not a bug, as such, it's a
configuration mismatch between their system and yours. That would
almost certainly be the case on older systems such as RiscOS, which
probably can't cope with newer standards such as QP and breaks when it
encounters something it can't display.

I'm surprised it's happening using Thunderbird on Linix, though, as
that ought to be compatible with it. You may find that you've got
something set in the options somewhere that's not compatible with QP,
possibly the default character set for incoming mail and news -
looking at the headers of your post, you're using utf-8 while GG posts
all use ISO-8859-1. If you try using ISO-8859-1 yourself, the problem
may go away.

Mark
--
Blog: http://mark.goodge.co.uk
Stuff: http://www.good-stuff.co.uk
Man at B&Q - 03 Mar 2009 19:44 GMT
On Mar 3, 6:44 pm, Mark Goodge <use...@listmail.good-stuff.co.uk>
wrote:

> >>>> Has anyone on this group experienced similar blank message bodies?
>
[quoted text clipped - 17 lines]
> probably can't cope with newer standards such as QP and breaks when it
> encounters something it can't display.

Nice to know a certain person can't blame my use of Google for
this ;-)

Does it also explain the problems of those few people who can't/don't/
won't quote properly when a post originates from Google Groups?

MBQ
Mark Goodge - 03 Mar 2009 20:18 GMT
>On Mar 3, 6:44 pm, Mark Goodge <use...@listmail.good-stuff.co.uk>
>wrote:
[quoted text clipped - 12 lines]
>Does it also explain the problems of those few people who can't/don't/
>won't quote properly when a post originates from Google Groups?

I haven't seen any software (except, possibly, older stuff that has a
problem with quoted-printable in general) that would fail to quote
properly when replying to a post using it. Microsoft Outlook and
Outlook Express, of course, don't quote properly anyway, without the
use of a third-party plugin, but that's a general problem rather than
being specific to some encodings - they even break when quoting posts
created by their own software.

Strictly speaking, Google Groups is actually more standards-compliant
in this respect than software which treats news as if it were email
and uses format=flowed. QP is part of the latest Usenet standards,
while f=f isn't. But f=f won't break a client that doesn't understand
it - to them, it will just appear to be hardwrapped rather than
softwrapped, so it degrades gracefully. QP, on the other hand, will
break in clients that don't understand it, with results that vary from
merely containing a few odd characters to being totally unreadable.
Even that isn't a problem if authors avoid 8-bit characters (such as
pound signs and curly quotes) to begin with, as QP is only invoked if
and when the characters can't be displayed in 7-bit ascii.

Mark
--
Blog: http://mark.goodge.co.uk
Stuff: http://www.good-stuff.co.uk
Larry Blanchard - 04 Mar 2009 00:51 GMT
> I'm surprised it's happening using Thunderbird on Linix, though, as that
> ought to be compatible with it.

You got it backwards.  It works fine in Thunderbird, it's Pan that won't
display it.

I'll try your suggestion about character set.

And my apologies to all for a non-rail topic - I'll stop now.

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Graham Thurlwell - 04 Mar 2009 15:50 GMT
<snip>

> Those strange "=" signs are there because Google uses quoted-printable
> when quoting posts that are originally sent using format=flowed to
> allow for dynamic wrapping. So it's not a bug, as such, it's a
> configuration mismatch between their system and yours. That would
> almost certainly be the case on older systems such as RiscOS

Or indeed RISC OS. ;-) Still being developed, too.

> which probably can't cope with newer standards such as QP and breaks when it
> encounters something it can't display.

The post in question appeared fine on my system [1], the only time
I've ever seen posts with no text is when the news fetcher's only
downloaded the headers - which only happens when the post's over a
certain size or cross-posted to more than five groups. Then I can have
the body fetched should I wish to.

Notes:-
1. Microdigital Omega running RISC OS Select 3i4 (RISC OS 4.39). News
fetcher is Newshound v1.50-32 and email/news client is Messenger Pro
v5.12.

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Wolf K - 04 Mar 2009 22:37 GMT
> <snip>
>
[quoted text clipped - 19 lines]
> fetcher is Newshound v1.50-32 and email/news client is Messenger Pro
> v5.12.

Nah, it's a Windows glitch -- MS uses "ANSI" character code, most other
people use ASCII or Unicode.

Cheers,

wolf k.
simon - 04 Mar 2009 22:47 GMT
>> <snip>
>>
[quoted text clipped - 27 lines]
>
> wolf k.

Keep up Wolf - it used to be the case but now windows has a multitude of
codes and conversion tables. outlook has unicode available as an option.

Cheers,
Simon
Jerry - 04 Mar 2009 23:00 GMT
: >> <snip>
: >>
[quoted text clipped - 30 lines]
: Keep up Wolf - it used to be the case but now windows has a multitude of
: codes and conversion tables. outlook has unicode available as an option.

Also this problem is only being caused by Google groups messages,
so unless the relevant Google server is running a MS OS and/or
injecting the "ANSI" character code into Usenet...

My suspicion is still that it's something to do with the well
known fault that causes the correct thread formatting to be
corrupted.
simon - 21 May 2009 22:24 GMT
See in latest issue the body is completed. Suggests solder for those that
feel confident (not me yet!) but demos using superglue. Can understand using
it for bits that wont get any knocks or stress, but bit delicate for
complete whitemetal loco body - anyone done that ?

cheers,
Simon
 
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