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Model Forum / General / Railroads / July 2009



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GRP hills

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Just zis Guy, you know? - 23 Jul 2009 21:00 GMT
Has anyone here tried GRP as a medium for building hills?  I was
thinking that GRP moulded onto an exmet armature would be light and
easily removed for sections of hill concealing trackwork.

Guy
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http://www.chapmancentral.co.uk/wiki/Railway

Wolf K - 23 Jul 2009 21:56 GMT
> Has anyone here tried GRP as a medium for building hills?  I was
> thinking that GRP moulded onto an exmet armature would be light and
> easily removed for sections of hill concealing trackwork.
>
> Guy

IF GRP is what I think it is, we call it fiberglass. ;-)

I haven't heard of anyone using it for a scenery base. IMO, it would not
be any lighter than most other materials, would be more complicated to
build (not to mention requiting chemical hazard protection), and would
cost a fair bit more. OTOH, for a larger removable scenery section, as
you envision, it might be worth the hassle, because its strength would
reduce or eliminate warping as it was lifted out of the way.

However, I think that for most purposes the best material for light
weight and strength is extruded foam plastic insulation board - _not_
the beaded stuff used for packaging. I'm puttering away at a 31"x48" N
scale layout built on 4" thick insulation base, made by cutting an 8'
board in half and gluing the pieces together edgewise. I glued two
pieces of 1/8" ply crosswise underneath to tie the two chunks of
insulation board together, but they're not needed. Scenery is stacked
and carved 1" thick board with a plaster-gauze skin. The layout is light
enough for one person to carry, although the size makes it a bit
awkward. ;-) No twisting whatever when lifted.

If you experiment with GRP, do report back here.

cheers,
wolf k.
Mike Smith - 23 Jul 2009 22:01 GMT
>> Has anyone here tried GRP as a medium for building hills?  I was
>> thinking that GRP moulded onto an exmet armature would be light and
[quoted text clipped - 26 lines]
> cheers,
> wolf k.

Knew someone who used it some years ago - Fine but stank the house out -
they suggested doing it in the garage in future. Might be an alternatve to
plaster and gauze but the heat as the glass sets would be troublesome for
expanded foam so chicken wire on timber supports would be the way to go
methinks. Personally I have found torn up newspaper and runny glues (various
depending on what needed using up) works okay, once done its easy to poke
holes to insert trees, with fibreglass that might be more difficult.  The
paper on a big job like that takes a week or so to dry in normal Manchester
(UK) weather.

Regards

Mike
Just zis Guy, you know? - 23 Jul 2009 23:04 GMT
>However, I think that for most purposes the best material for light
>weight and strength is extruded foam plastic insulation board

Where are you buying it, Wolf?

Guy
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http://www.chapmancentral.co.uk/wiki/Railway

Wolf K - 24 Jul 2009 00:34 GMT
>> However, I think that for most purposes the best material for light
>> weight and strength is extruded foam plastic insulation board
>
> Where are you buying it, Wolf?
>
> Guy

This is Canada, so the stores are Home Hardware and Building Supplies.
Also available at Rona, Home Depot, etc and so on and so forth. I don't
know who sells the stuff on the UK.

If you have a friend in the building trades, you can often get waste
(offcuts) for free. I got the 3-1/2" and 4" thick stuff from a
bricklayer friend. He'd picked up waste pieces for his layout, and
passed a few on to me.

cheers,
wolf k.
Just zis Guy, you know? - 25 Jul 2009 08:39 GMT
PU foam was a great idea, Wolf!  I have bought a couple of 8 x 4
sheets, 100mm and 25mm thick, total price about £40.  I wish I'd
discovered this ages ago, it has good noise-damping properties plus
you can carve it - no more flat landscapes with the occasional
appliqué hill, streams can be carved in and all sorts!  What a world
of possibilities this opens up.  

Guy
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http://www.chapmancentral.co.uk/wiki/Railway

Wolf K - 26 Jul 2009 20:32 GMT
> PU foam was a great idea, Wolf!  I have bought a couple of 8 x 4
> sheets, 100mm and 25mm thick, total price about £40.  I wish I'd
[quoted text clipped - 4 lines]
>
> Guy

You're welcome, Guy, but I can't claim credit for it. I'm not sure who
was the first to use it, but Model Railroader used it on its Turtle
Creek project layout a few years ago, and since then it's become one of
the three or four main scenic base materials over here.

I use a serrated bread knife for cutting out pieces roughly to shape,
and a 3" or 4" paring knife for slicing off bits to make slopes, etc. If
you push the knife in near the edge and twist, and a chunk of foam ill
come off - the irregularities are good start on rocky outcrops, cutting
faces, etc.

FWIW, I won't be going back to cardboard strips or wire mesh etc. ;-)

cheers,
wolf k.
Man at B&Q - 24 Jul 2009 10:09 GMT
On Jul 23, 11:04 pm, "Just zis Guy, you know?"
<guy.chap...@spamcop.net> wrote:

> >However, I think that for most purposes the best material for light
> >weight and strength is extruded foam plastic insulation board
>
> Where are you buying it, Wolf?

In the UK, the best known trade names are Cellotex and Kingspan.
Wickes sell the foil faced Cellotex in various sizes and thicknesses.
Alternatively you can get "seconds" from http://www.secondsandco.co.uk/
but I haven't checked of there's a minimum order, or what the delivery
will be.

A good source for offcuts is a skip anywhere where someone is having a
house extension or loft conversion. UK Building regs mean that this
stuff is virtually mandatory to meet thermal insulation requirements.
You must ask before taking anything from a skip, though.

MBQ
Christopher A. Lee - 23 Jul 2009 22:54 GMT
>Has anyone here tried GRP as a medium for building hills?  I was
>thinking that GRP moulded onto an exmet armature would be light and
>easily removed for sections of hill concealing trackwork.
>
>Guy

GRP is overkill. An American company has been using the fine mesh used
to keep insects out, and pouring the liquid plastic mixture on that,
since at least the early 1990s. He calls it geodesic foam.

http://www.bragdonent.com/foam.htm
Just zis Guy, you know? - 23 Jul 2009 23:03 GMT
>GRP is overkill. An American company has been using the fine mesh used
>to keep insects out, and pouring the liquid plastic mixture on that,
>since at least the early 1990s. He calls it geodesic foam.

Neat-o, as our Leftpondian friends have it.

Guy
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http://www.chapmancentral.co.uk/wiki/Railway

Christopher A. Lee - 23 Jul 2009 23:14 GMT
>>GRP is overkill. An American company has been using the fine mesh used
>>to keep insects out, and pouring the liquid plastic mixture on that,
>>since at least the early 1990s. He calls it geodesic foam.
>
>Neat-o, as our Leftpondian friends have it.

I've seen his demos at shows. He also uses foam baseboards, and
laminates foam spars with thin plywood for the framework.

Major shows on the East Coast fly him in from California.

The first time I saw him he was using bubble wrap instead of fine
mesh.

He also does resin casting demos and materials. Very useful for things
like O-scale grease axleboxes instead of waiting for white metal
castings from the UK.

>Guy
 
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